ZORRO Gen 2 CNC Aviation Aluminum Replacement Lighter Insert

Upgrade or replace your existing lighter insert with this ZORRO Gen 2 CNC Aviation Aluminum Insert, designed for lightweight everyday carry, improved fuel retention, and a secure fit inside compatible lighter cases.

Precision-machined from aviation aluminum alloy, the insert weighs only approximately 26.5g while maintaining a durable mechanical construction. Its fully sealed base is designed to reduce lighter-fluid evaporation, while the integrated side ball-bearing lock helps prevent unwanted movement and wobbling inside the lighter case.

Key Features

✔ Gen 2 CNC Aviation Aluminum

Precision CNC-machined from aviation aluminum alloy, providing a lightweight yet durable replacement for compatible lighter inserts.

✔ Wide Compatibility

According to the supplier, this insert is compatible with:

Zippo Standard / Regular Size

ZORRO 902

ZORRO 902S

ZORRO 912

ZORRO 912S

Not intended for Zippo Slim / narrow-size cases.

✔ Anti-Shift Ball Bearing Lock

A ball-bearing locking mechanism on the left side helps hold the insert securely inside the lighter case, reducing movement, wobbling, and unwanted noise.

✔ Fully Sealed Base

The bottom section features a fully sealed design intended to reduce lighter-fluid evaporation and improve fuel retention between uses.

✔ Convenient Refilling System

To access the fuel section, press down and slide the bottom cover to the right, providing convenient access for refilling.

✔ Reinforced Flint Wheel

Features a traditional mechanical flint-wheel ignition system with a reinforced protective guard.

✔ Cotton Wick System

Uses a classic cotton wick combined with traditional lighter fluid and flint-wheel ignition.

✔ Lightweight – Only 26.5g

At approximately 26.5 grams, the aluminum construction keeps the insert exceptionally light while retaining a solid mechanical design.

Specifications

Brand: ZORRO

Product Type: Replacement Lighter Insert

Generation: Gen 2

Material: Aviation Aluminum Alloy

Manufacturing: CNC Machined

Dimensions: 50.5 × 36 × 11.5 mm

Weight: Approx. 26.5g

Wick: Cotton Wick

Ignition: Reinforced Flint Wheel

Anti-Shift System: Side Ball-Bearing Lock

Base: Fully Sealed

Fuel: Oil / Lighter Fluid

Refillable: Yes

Style: Mechanical / Vintage / EDC

Package Includes

1 × ZORRO Gen 2 CNC Aluminum Replacement Insert

Outer lighter case is NOT included.

⚠️ IMPORTANT – FUEL NOT INCLUDED

The insert is shipped completely EMPTY. Oil / lighter fluid is NOT included and must be added before first use.

Important Compatibility Note

Please check your lighter model before ordering.

This insert is designed for standard/regular-size Zippo cases and ZORRO 902, 902S, 912 and 912S models. It is not designed for narrow / Slim-size lighter cases.

CNC Aviation Aluminum • Gen 2 • Sealed Base • Anti-Shift Lock • Only 26.5g