LOCTITE EA 9492 High-Temperature Structural Epoxy Adhesive (400ml Dual Cartridge)
Ensure a permanent, industrial-grade bond with LOCTITE EA 9492 (formerly known as Hysol 9492). This premium, two-component general-purpose epoxy system is engineered for structural bonding and precision repairs in environments demanding extreme heat, chemical resilience, and exceptional mechanical stability.
Perfect for engineering, aerospace, automotive assembly, and electrical applications, this 400ml dual cartridge is designed for high-precision, low-waste dispensing.
🛠️ Typical Applications & Where to Use
LOCTITE EA 9492 is trusted globally across multiple industries for demanding assemblies and harsh operating environments:
- Electronics & Electrical Engineering: Excellent for potting, encapsulating, and sealing housings, parts, or components where high electrical insulation and low outgassing are mandatory.
- Automotive & Aerospace Repair: Structural bonding of engine parts, exhaust-adjacent assemblies, and under-hood components exposed to thermal shock.
- Industrial Maintenance & Composite Assembly: Ideal for high-strength repairs on machinery, tooling, and fabricating multi-material structural panels.
- Multi-Material Bonding: Forms an ultra-strong bond with Metals (Steel, Aluminium, Cast Iron), Advanced Composites, Ceramics, and High-Performance Plastics.
🔬 Core Technical Specifications
- Technology: 2-Component General Epoxy (Resin + Hardener)
- Volume / Size: 400ml Dual Cartridge
- Mix Ratio by Volume (Resin : Hardener): 2 : 1
- Mix Ratio by Weight (Resin : Hardener): 100 : 50
- Color (When Mixed): White Opaque Paste
- Viscosity: Low viscosity (30 Pa·s) for effortless, void-free application and excellent gap-filling.
- Tensile Strength: High structural rating of 31 N/mm²Peel Strength: 1.6 N/mm (on grit-blasted mild steel
⏱️ Curing & Handling Properties (@ 22°C / Room Temp)
- Working Life / Pot Life: 15 Minutes (Speeds up with larger volumes or higher temperatures).
- Fixture Time: 75 Minutes
- Full Cure: Achieves structural handling limits at room temperature; can be heat-accelerated to shorten cure cycles.
🌟 Key Benefits & Standout Features
- High Temperature Resistance: Operates reliably from -55°C up to +180°C (+356°F).
- Superior Chemical Stability: Highly resistant to aggressive solvents, oils, industrial fluids, and chemical exposure.
- Extreme Thermal Shock Resistance: Formulated to withstand drastic, rapid shifts in temperature without cracking or peeling.
- NASA-Grade Low Outgassing: Specifically suited for vacuum environments and sensitive electronics prone to volatile contamination.