Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Special tips / Parts replacement / Expendable supplies / What year is it? / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Fasteners / Mechanic's tips
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Two-stroke pressure testing / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Tires and wheels / Lubricants / Cleaning solvent / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage
CHAPTER FOUR / ENGINE
Engine principles / Engine lubrication / Engine cooling / Servicing engine in frame / Engine / Cylinder head / Cylinder / Piston, piston pin, and piston rings / Break-in procedure / Magneto / Reed valve assembly / Compression release (IT400C only) / Crankcase and crankshaft / Kickstarter / Service and adjustment
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Clutch release (push lever) mechanism / External shift mechanism / Transmission and internal shift mechanism
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Fuel shutoff valve / Fuel tank / Fuel filter / Exhaust system / Exhaust system decarbonizing / Exhaust system repair
CHAPTER SEVEN / ELECTRICAL SYSTEM
Capacitor discharge ignition / Spark plug / Magneto / Ignition coil / Engine kill switch / Lighting system / Speedometer housing /
WIRING DIAGRAMS
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork
CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Drive sprocket / Drive chain / Wheel balancing / Tire changing and tire repairs / Rear swing arm / Rear suspension (DeCarbon monocross system) / Rear suspension (monocross type)
CHAPTER TEN / BRAKES
Front brake / Rear brake / Front brake cable / Rear brake pedal assembly
CHAPTER ELEVEN / FRAME AND REPAINTING
Kickstand (sidestand) / Footpegs / Frame SUPPLEMENT / 1981 AND LATER SERVICE INFORMATION
INDEX

WIRING DIAGRAMS

NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.