• Package include:

  
  
  • • 1 x 4.5KW / 7.5KW ATC Automatic Tool Changer Air spindle motor(4 bearings BT30 800hz 24000rpm)
      

    • 1 x 5.5KW / 7.5KW 220V / 380V Fuling brand Inverter VFD (optional)

    • 1 x BT30-ER25 Tool Holder with 45 degree pull stud

    • 2 x Air plug

    • English user manual

  
  

  
  

  Note: We have both 220V and 380V, pls choose the ones you need when you order.

I. 4.5KW BT30 ATC Air Cooled Spindle Motor 220V or 380V

Product technical parameter table

Spindlemodel:	RTM120x103-30-24Z/4.5220V	Voltage:	220V
Maximum speed:	24000rpm	Rated frequency:	800Hz
Electric current:	15A	Motorpole:	4P
Rated power:	4.5KW(S1)	Peak power:	5.4KW(S6)
Rated torque:	3.5Nm	Peak torque:	4.2Nm

Product characteristic curve graph:

Wiring definition：

Power supply, Fhermal, Fan

Proximity switch and push button switch：

Details:

1)This
spindle is built-in type spindle motor, built-in three asynchronous
motors,by the inverter control.As the spindle has a compact
structure,high power, big torque, small vibration, low noise
characteristics,so it can achieve high speed,high powe cutting,high
precision and high stability operation.

2)The
bearing of spindle use grease lubricated angular to contact
bearings,can be achieved lifelong lubricating within the life cycle.

3)The
spindle use forced coolling mode to coolling motor,front and rear
bearings.Coolant flow through the reasonable arrangement cycle
watercourse of the spindle body,thus can take the heat generated of the
spindle rotation speed, to achieve thermal equilibrium,let spindle
temperature within a certain constant value. External cooling device
effect:maintaining a constant temperature of the coolant.

4)The
spindle built-in PTC 140 temperature sensor(Technical parameters are
visible in other sections of this specification),you can read it anytime
if you need to protect the motor temperature.

5)The tool clamping methods:this spindle built-in automatic tool change device,shank form is BT30.

Technicalparameters
No.	Project	Standard
1	Spindle blowing dust/seal gas pressure(MPa)	0.2-0.25
2	Spindle gas seal gas flow (L/min)	65±10(When onWorking)
3	Cooling water pressure(MPa)	≧0.25
4	Cooling water flow(L/min)	≧2.5
5	Cooling water temperature(℃)	24-28
6	Spindle static state pulse(µm)	≦3
7	Spindle vibration(mm/s)	≦1.0
8	Spindle assembly method	Bottom mounting(6-M8)
9	Motor windingsPressure test(V/M)	1000V/1 minute withstanding Voltage test
10	Tool InterfaceTool Interface	BT30
11	Inverter Specifications	5.5KW(220V)
12	Fitment	Woodworking machinery, polishing industry, etc.

5.Spindle installation explanationSpindle installation explanation

1)Fan cooling system description

When
the spindle rotates, the rear fan system must be started to ensure the
correct supply voltage and the supply voltage is 12V.

2)Air sealing control(AS)

In
order to prevent water or impurities enters internal of the
spindle,spindle will have gas sealing device,the gas seal machine must
be started start with the machine at the same time.And the need to go
throughmulti-stage filtration.

3)Compressed gas quality requirements

The quality requirement of gas which is used in gas seals:

Oil content:﹤0.01mg/m³

Solid particle:﹤5µ m

Pressure dew point:﹤7.5℃(0.7MPa)

4)Running-in program instructions

Only
all monitoring issued no failures operational signals,at the same
time,all safety devices have been installed and working properly,then
allow start spindle.

Note:new
or spindlewhichis not used for a long time must to be running
slowly.First,start run spindle for half an hour as 25% of the maximum
speed,then increaseto50% of the maximum speed,to run 15
minutes,finally,increase to maximum speed.It’s need to check the temperature of the spindleduring the wholeprocess,spindle
will get hot, but not hot hand, if the spindle becomes hot, pls stop
the operation and contact our customer service department.

5)Product backend interface instructions

No.	Function	Definition
1	Gassealing(Protection of impurities into the spindle0.2-0.25MPa)	Ф6
2	Return air(piston reset 0.35-0.45MPa)	Ф6
5	Power supply(Spindle power lines with thermistor)	U/V/W/ Ground wire
6	Intake air(Spindle loose knife0.5-0.6MPa)	Ф6
7	Sensor(spindle tool change signals 24V)	Broach / loose knife
8	Fan (spindle cooling)	12V

6)PTC140Temperature coefficient thermistor parameters

Our products are equipped with a single thermistor PTC140, it can be used for spindle temperature protection.

Parameter name	Parameter symbol	Single core	Three core Series connection	Unit
Maximum DC working temperature	Umax	30	30	V
Rated control temperature	Tk	Designed according to user		℃
Rated control temperature tolerance	T1	±5℃	±5℃	℃
Rated control temperature tolerance	T2	±0.5℃	±0.5℃	℃
Resistance value on 25℃	R25	≤100	≤300	Ω
Rated control temperature on -5℃resistance value	Tk-5℃	≤550	≤1600	Ω
Rated control temperature on +5℃resistance value	Tk+5℃	≥1330	≥4000	Ω
Rated control temperature on +15℃resistance value	Tk+15℃	≥4	≥12	KΩ
Thermal response time	Ta	≤5	≤5	S
Dielectric strength	Uis	AC2.5	AC2.5	KV
Maximum control temperature	Tkmax	180	180	℃
Maximum allowable storage temperature	Tmax	180	180	℃
Minimum allowable storage temperature	Tmin	-40	-40	℃

7) ProductTool ChangeSignalsDescription

Sensor Model (0-24V, PNP),The spindle built two sensors.wiring Diagram is as follows:

1. Response broach knife signal, when theknife handleis hang,black sensor output signal;

2. Response loose knife signal, when theknife jawsopen,black sensor output signal;

2).BT30-ER25 tool holder with 45° pull stud

II.  1 x 5.5KW Fuling VFD Inverter 220V

product overview

DZB312
series special inverter for carving machine is designed for carving
machining industry, it adopts  sine wave pulse width vector control
technology with specialized macro code function built-in, it's easy for
installation and debugging,  reasonable wiring technology makes it
stable and reliable.

Product features

◆ It can realize 8 segment speed running for convenient macro card control

◆ Adopt 32-bit microprocessor and sine PWM control

◆ Unique core algorithm and low interference

◆ Adopt independent air duct for many dust occasions

◆ Automatic torque promotion and automatic slip compensation function

◆ Built-in standard 485 communication function

◆ Humanized design: Carving machine specialized macro code factory set parameters, easy for debugging

Applications

◆ various engraving machine, high speed motorized spindle

Technical parameters

◆ input voltage：1 phase AC220V±15%  3 phase AC220V±15%

◆ Output power range：AC220V 3phase

◆ output frequency：0~1000Hz

◆ Input frequency 47~63Hz，power factor≥95%

◆ control mode：Non-PG vector control, V/F control

◆ Source of operation instruction：given by panel, terminal and   RS485 communication

◆ Source
of given frequency：given by panel figure, analog quantity, RS485
serial communications, multi-speed simple PLC and PID etc.

◆ Overload capacity：130% rated current 60s、150% rated current 3s

◆ Carrier frequency：1.0kHz~15.0kHz，and can be automatically adjusted according to temperature and load characteristic.

◆ Frequency resolution：the given digital value is 0.01Hz，and the analog quantity is given as the highest frequency plus 0.1%

◆ Torque elevation：Manual torque can elevate 0~30%

◆ Inching operation：frequency range：0.0Hz~ Maximum output frequency Inching acceleration and deceleration time：0～3600.0s

◆ Simple PLC and multistage speed operation：it can realize up to 8 segments running

◆ Automatic voltage regulation： When grid voltage fluctuation occurred, it can automatically maintain constant output voltage

Feature:

220V Version:
Configuration
Brand Name:Fuling
Power: 5.5kw
Rated output current:13A
Input phase: 1phase or 3phase
Input voltage: AC220V
Output phase:3 phase
Output voltage:AC220V
Output Frequency: 0-1000HZ
Input Frequency:48-63Hz
Warranty: 2 year

1.This spindle is built-in type spindle motor, built-in three asynchronous motors,by the inverter control.As the spindle has a compact structure,high power, big torque, small vibration, low noise characteristics,so it can achieve high speed,high powe cutting,high recision and high stability operation.

2.The bearing of spindle use grease lubricated angular to contact bearings,can be achieved lifelong lubricating within the life cycle.

3.This spindle uses air cooling to cool the motor and front and rear bearings. The wind is provided by the fan at the rear end, from the rear of the spindle through the inner and outer air slots directly to the front of the spindle, there by taking away the heat generated by the high-speed rotation of the spindle, achieving thermal balance, and keeping the temperature of the electric spindle within a certain value.

4.The spindle built-in PTC 140 temperature sensor(Technical parameters are visible in other sections of this specification),you can read it anytime if you need to protect the motor temperature.

5. The tool clamping methods:this spindle built-in automatic tool change

device,shank form is BT30.

Spindle installation explanation

1.Fan cooling system description When the spindle rotates, the rear fan system must be started to ensure the correct supply voltage and the supply voltage is 12V.

2.Air sealing control (AS)

In order to prevent water or impurities enters internal of the spindle,spindle will have gas sealing device,the gas seal machine must be started start with the machine at the same time. And the need to go through multi-stage filtration.

3.Compressed gas quality requirements

The quality requirement of gas which is used in gas seals:

Oil content：﹤0.01mg/m³

solid particle：﹤5µ m

Pressure dew point：﹤7.5℃（0.7MPa）

3. Running-in program instructions

Only all monitoring issued no failures operational signals,at the same time,all safety devices have been installed and working properly,then allow start spindle. Note: new or spindle which is not used for a long time must to be running slowly.First,start run spindle for half an hour as 25% of the maximum speed,then increase to 50% of the maximum speed,to run 15 minutes,finally,

increase to maximum speed.It’s need to check the temperature of the spindle during the whole process, spindle will get hot, but not hot hand, if the spindle becomes hot, pls stop the operation and contact our customer service department.