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This service repair manual is designed for the Hitachi EX100-5, EX100M-5, EX110-5, and EX110M-5 excavators. It includes comprehensive instructions for maintaining and repairing your equipment, making it an invaluable resource for any owner or operator. With detailed diagrams and step-by-step procedures, you can be confident in carrying out any necessary repairs. Whether you use your excavator for agriculture, farming, or industrial purposes, this manual will provide you with the information you need to keep it in top working condition. It covers all aspects of your equipment, from the brand to the compatible equipment type and make. With this service repair manual, you can ensure that your Hitachi excavator stays in excellent condition for years to come.
Service Repair Manual For Hitachi EX100-5, EX100M-5, EX110-5, EX110M-5 Excavator.
Models Covered:
Hitachi EX100-5, EX100M-5, EX110-5, EX110M-5 Excavator
Service Manual consists of the following three seperate volumes:
Technical Manual (Operational Principle): Vol. No TO154ENA & TO154E01
Technical Manual (Troubleshooting): Vol. No TT154E00
Workshop Manual: Vol. No W154E-NA & W154E00
Manual Contents:
Workshop Manual Contents:
INTRODUCTION
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and Assembling
Group 2 Tightening Torque
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Shockless Valve
Group 10 Solenoid Valve
Group 11 Pilot Relief Valve Unit
Group 12 Blade Relief Valve, Pilot Switch Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper and Lower Roller
Group 7 Track
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
SECTION 5 ENGINE
Group 1 General Introduction
Group 2 Maintenance
Group 3 Engine Assembly 1 (Disassembly)
Group 4 Engine Assembly 2 (inspection and Repair)
Group 5 Engine Assembly 3 (Reassembly)
Group 6 Lubricating System
Group 7 Cooling System
Group 8 Fuel System
Group 9 Turbocharger
Group 10 Air Compressor
Group 11 Engine Electricals
Group 12 Troubleshooting
Group 13 Special Tool List
Group 14 Conversion Table
Technical Manual (Operational Principle, Troubleshooting) Contents:
INTRODUCTION
SAFETY
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
SECTION 2 SYSTEM
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Others (Upperstructure)
Group 7 Others (Undercarriage)
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introducution
Group 2 Engine Test
Group 3 Excavator Test
Group 4 Component Test
Group 5 Standard
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Component Layout
Group 3 Troubleshooting A
Group 4 Troubleshooting B
Group 5 Troubleshooting C
Group 6 Electrical System Inspection
Group 7 Harness Check
Circuit Diagram & Harness Contents:
EX100-5 ELECTRICAL CIRCUIT
EX100-5 CAB HARNESS
EX100-5 ENGINE HARNESS
EX100-5 RELAY HARNESS
EX100-5, EX100M-5 HYDRAULIC CIRCUIT DIAGRAM
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Workshop - Parts - Operators Manuals
For Agricultural and Construction Machinery
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- As we stock 1000's of manuals we do not have the time to list full details of the content of
each individual manual. If you want specific information send us an Ebay message we will let you know if it is in it. - We may give an approx page count and also show photographs of random page scans of the manual.
This should show the quality and content of the manual. - All manuals are highly detailed with many illustrations and photographs. The depth that the manual goes into is consistent with the page count. 200 plus pages is classed as a detailed manual.
500 plus pages is classed as a very detailed Dealers Manual. - Important:
- Make sure you have selected the correct type of manual for your machine.
Workshop Manuals which sometimes go under the name of Service or Repair Manuals.
These manuals are designed to show how to repair the mechanical side of the machine. A lot of manufactures no longer put the engine manual in with the workshop manual as different engines were used for the same machine. The engine manual will be a separate manual. The workshop manual will only show how to remove and replace the engine.
Within the section of Workshop Manuals are Electronics Manuals and Testing and Diagnostics Manuals.Parts Manuals show all the parts of the machine in exploded diagrams and their relationship with each other. They have the part numbers to match. (these are not Workshop Manuals) They are used to order parts. The are also very useful when reassembling as they show the relationship of each part and how it goes together.
Operators Manuals are the manual that comes with the machine from new. It will inform you on regular services and quantities of Oil etc: How to operate it, what the levers and buttons do and other settings. It will not show you how to repair it. In some countries you must carry this manual on the machine at all times and the operator must be familiar with it.
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