Magnetic Powder Brake Tension Controller Kit 6-50Nm 24V for Textile Machinery
Key Features
Precise & Repeatable Torque Control
Magnetic particle technology delivers smooth, linear and stable braking torque without slippage. Available torque range: 6 Nm to 50 Nm, suitable for accurate tension control in winding and unwinding systems.
Fast Millisecond Response
Rapid activation and release provide precise control during high-speed winding, tensioning, overload protection and dynamic production processes.
Zero-Wear, Maintenance-Free Design
The brake operates without direct mechanical friction, reducing wear, lubrication requirements and machine downtime. The sealed magnetic powder chamber also helps prevent dust contamination.
Built for Continuous Industrial Use
Industrial-grade alloy housing is designed for demanding production environments and 24/7 operation.
- Operating temperature: -20°C to 80°C
- Rated service life: 10,000+ hours under full load
Easy Control System Integration
Compatible with a 24V DC power supply and standard PLC or PWM control signals. The compact structure is easy to install in new machinery, automation systems and retrofit projects.
Safe & Energy Efficient
Integrated overheat protection and fail-safe braking help reduce the risk of equipment damage. Power is consumed only while the brake is activated.
Specifications
- Product Type: Magnetic Powder Brake / Tension Control Brake
- Torque Options: 6 Nm–50 Nm
- Power Supply: 24V DC
- Control Compatibility: PLC / PWM control
- Response Time: Millisecond level
- Operating Temperature: -20°C to 80°C
- Rated Working Life: 10,000+ hours
- Housing Material: Industrial-grade alloy
- Brake Type: Contactless magnetic particle braking
- Maintenance: No lubrication required
- Installation: Compact, plug-and-play design
- Shaft Options: Custom shaft sizes available
- Operating Mode: Suitable for continuous-duty industrial applications
Main Benefits
- Stable torque without slipping
- Smooth and linear tension adjustment
- No friction parts and minimal mechanical wear
- Lower maintenance and operating costs
- Fast response for high-speed machinery
- Compact size for limited installation space
- Reliable performance in harsh environments
- Easy integration with CNC, PLC and custom control systems;
TB-200s Tension Controller Specification:
Input Voltage: AC 180V-265V, 50/60Hz
Output Voltage: DC 0-24V
Output Current: 0-3A
External Signal Control: 0-10VDC or 0-5VDC (switchable)
Precision: 0.01A
Control Type: Manual controller / PLC / Potentiometer
Overall Size: 160 x 100 x 70mm (width x height x depth)
Mounting Size: 163 x 103 x 70mm (width x height x depth)
Installation Methods: Wall-mounted, floor-mounted, or embedded
Control Method: Manual adjustment of switching power supply
Output Display: Digital display
Applicable Machines: Magnetic powder brake, magnetic powder clutch
Auxiliary Function: Fixed control current, short-circuit protection
Working Environment: Avoid exposure to corrosive gas, dust, or rainwater
Working Temperature: -10°C to 50°C
Working Humidity: Below 80%;
Applications
Textile Machinery
Ideal for yarn winding, loom braking, thread tension adjustment and fabric processing equipment.
Printing & Packaging
Suitable for roll-to-roll label machines, film winders, printing presses, sheeters and packaging lines.
Film Processing
Provides accurate tension control for coating, laminating, slitting and rewinding equipment.
Industrial Automation
Can be used for conveyor overload protection, robotic safety braking and automated production machinery.
Testing Equipment
Suitable for dynamometers, torque calibration systems, load simulation and performance testing equipment.
Please select the required torque specification before ordering. Confirm shaft dimensions, mounting size and controller requirements to ensure compatibility with your machine.



