Hidden X-Clips For WPC Composite Decking

Introducing Tough Deck, the epitome of commercial-grade, heavy-duty composite decking boards. Crafted with a higher percentage of resin and polypropylene, Tough Deck stands out as an exceptionally durable and long-lasting decking solution. Our boards are meticulously engineered to deliver superior strength and resilience, ensuring they can withstand the harshest conditions.

One of the standout features of Tough Deck is its fully reversible design, offering you the choice of two captivating surface profiles. Both designs boast a robust anti-slip surface, providing reliable traction even when wet. This ensures maximum safety and peace of mind for all who walk upon your deck.

Not only does Tough Deck excel in performance, but it also excels in maintenance convenience. Thanks to its specially engineered composite deck surface, our boards are highly resistant to dirt and grime accumulation. As a result, they require minimal cleaning and upkeep, freeing you from the burden of extensive maintenance.

Experience the unparalleled quality and longevity of Tough Deck, the composite decking solution that combines aesthetics, safety, and low maintenance for the ultimate decking experience.

Tough Decking WPC composite decking and counterpart accessories are available in four colours. All Tough Deck composite board profiles are produced in full-bodied colour. This means the same colour runs from top to bottom. because of this any surface scratches or light damage is no problem as it will simply blend in with the surface around it.

Tough Decking comes in four modern colours, Charcoal Black - Stone Grey - Anthracite, and Chocolate. All colours are also available in step nosings, corner trims and skirting so your deck can be finished off in style.

At 150mm wide the boards are quick to install but also give a luxury wide plank look. At 2.2m long the decking boards are heavy but can be handled by one person without help. Composite decking does expand and contract so either single-length boards should be used to span an area or multiple smaller lengths used with regular small expansion gaps.

WPC Fixings and Clips

Tough Decking, offer both premium stainless steel T-clips and starter clips, as well as cheaper plastic T-clips if needed. When installed the clips space the decking at consistent spacings to aid the installer. All clips and fixings come complete with stainless steel screws.

Expansion Joist Screws

Introducing our innovative solution for securing composite deck joists: our specially designed screws. These screws are specifically engineered to firmly hold the joists in place while accommodating slight expansion and contraction.

Each screw is equipped with an oversized plug head, strategically designed to allow the joists to flex and adjust naturally while maintaining a secure connection to the subfloor. This unique feature ensures that your deck structure remains stable and secure, even when subjected to varying environmental conditions.

With our composite deck joist screws, you can have peace of mind knowing that your deck is built to last. Experience the perfect balance of stability and flexibility, allowing your deck to adapt to changing conditions while remaining securely anchored to the subfloor.

Composite Decking Joists

Introducing our composite deck joists, the perfect solution for laying directly onto a level and solid surface without the need for raising them off the subfloor. Unlike traditional timber joists, our composite joists offer superior resistance to rot, even when laid flat on the ground. This groundbreaking feature eliminates the necessity for supporting pillars or legs.

With our composite deck joists, you can enjoy a hassle-free installation process. Simply lay them directly onto your even hard surface, saving time and effort without compromising on durability. Say goodbye to concerns about rotting or decay, as our composite joists are designed to withstand the test of time, ensuring long-lasting stability for your deck.

Experience the convenience and peace of mind that comes with our composite deck joists. Say goodbye to unnecessary support structures and hello to a straightforward, low-maintenance decking solution that delivers exceptional performance and durability.

Composite Decking Skirting / Facings

Introducing Tough Decking Skirting planks, the ideal solution for concealing unsightly expansion gaps where decking edges meet vertical surfaces. Our skirting planks not only serve a functional purpose but also add a touch of style to your deck.

Designed to seamlessly blend with your decking, our skirting planks provide a clean and polished finish to the entire decking area. By fitting them along all exposed decking edges, you can achieve a cohesive and visually appealing look that enhances the overall aesthetics of your outdoor space.

Whether you want to hide gaps, create a finished appearance, or simply elevate the visual appeal of your deck, our Tough Decking Skirting planks are the perfect choice. Experience the combination of functionality and elegance as you transform your deck into a stunning outdoor haven.

Composite Decking Corner Trim / Edging

Introducing Tough Decking corner trims, the ultimate solution for effortlessly and stylishly finishing off all exposed decking edges and corners. These versatile trims not only provide a sleek and polished appearance but can also serve as step-nosing, enhancing safety and visibility.

With Tough Decking corner trims, you can achieve a seamless and refined look throughout your deck. Whether you desire a consistent color scheme or prefer to create a contrasting effect, our trims offer various options to suit your aesthetic preferences. The use of a contrasting color for step edges adds a visible change marker, ensuring increased safety and awareness.

Experience the ease and elegance of Tough Decking corner trims as they add the perfect finishing touch to your deck. Enhance the overall appeal of your outdoor space while simultaneously promoting safety and functionality. Elevate your decking experience with these versatile and visually striking trims.

At Tough Decking, we offer a 48hr Palletised delivery service. We pack each pallet and dispatch it from our depot. Any orders under five boards or not large enough for palatalized service will be sent via a courier on the next working day service. Please don't hesitate to give us a call with any requirements you may have.

Your delivery costs are all calculated at the checkout process using your postcode. At the checkout, you will be prompted to select a date, which we will try our very best to uphold.

Collection: Items can be collected upon request, and the delivery charge is taken off the bill. Collections can be made from depots in either Torquay or Totnes (Devon). All we ask is that you please arrange this 24 - 48 hours in advance.

Please note: We do not deliver on Bank Holidays and Public Holidays. If you select delivery on any of these days we will attempt delivery the following working day after the bank holiday or public holiday ends.

Please note: liquids cannot be sent to international addresses due to current aviation regulations.

Composite Decking Fitting Instructions

Before fitting composite decking the material should be left for a minimum of 24 hours in the area it is to be fitted. The decking will expand and contract slightly in different weather conditions. The surface colour will also fade slightly, (more so on light colours) but this will stabilize after the first 6 months. Composite decking can be worked with normal woodworking tools. A hand saw or chop saw is ideal for cutting the boards and joists to length.

1: Supporting Substructure

The composite decking must not be laid directly on the subfloor. Decking must be fixed to composite joists if installed over a flat solid sub-surface. If the decking needs to be raised then a timber frame can be installed first.

The supporting base must be installed with a slight fall, (minimum 1/30) and ideally away from the property. The water must be able to run along and down the length of the decking boards so it can drain off the ends. All supporting Joists should be installed in parallel lines at 90 degrees to the decking. All joists should be installed at even centres. A tough deck requires 6 joists per 2.2m lengths plus the final joist which equates to, (Tough deck for Domestic areas 370mm centres | Commercial areas 314mm centres).

If using composite joists, these should be fixed directly to a solid base using expansion joist screws or concrete haunches. Joists must be fixed in parallel lines with a 10mm spacing at either end of each joist.

2: Fixing Decking Boards To Composite or Wood Joists

Starter and T-piece decking clips should be used to hold the decking boards in place. Alternatively, boards can be screwed down through the deck surface making sure to maintain an even 6mm gap between all boards. All decking joints should also be staggered.

Starter Clips are used to start the decking installation process & finish/lock the end planks into position.

T-Clips are used between each decking board. Step two above shows a T-Clip being installed by offering each clip up to the decking boards and screwing in place with the stainless steel screw provided. The next decking board can then be slid up and tapped into position before repeating the process.

The diagram on the right shows how a T-clip can also be slid between two decking boards and using a thin driver head, be screwed down to hold both board sides at once. All decking board ends and sides must all be fully supported and fixed down with starter clips or T-clips. All sides must be fixed down to each supporting joist. If the decking is screwed down, a suitable stainless steel counter sunk screw must be used on both sides and ends of each board into all supporting joists

T-Clips are designed to space the decking boards regularly but also allow for a small margin of expansion and contraction. All board ends must be fixed down and fully supported by a joist, (deck board ends should not overhang by more than 30mm at any point). Were two board ends meet two joists and four clips will be required, one joist and two clips for each board end, (do not use one T-clip to bridge two board ends). A 10mm gap must be left between the end of the boards and any solid surface. Between boards Leave a 6mm gap to allow for expansion and contraction.

3: Edges / Trims / Finishing

Once all boards have been fixed in place, any uneven edges, exposed joists, or step nosings can be finished using our composite skirting and L profiles.

Skirting and L profiles can either be screwed or glued in place depending upon the fitting location. All our composite decking, trims, and profiles are full-bodied meaning the colour runs through the material from top to bottom. This allows the material to be sanded to remove damage or refine any miss-cut edges or corners.

DO:

• Follow the installation instructions.
• Allow the decking 24 hours to acclimatise.
• Take weather conditions into account when allowing for expansion and contraction gaps.
• Install the decking with a fall along the length of the boards.
• Fully support and fix down all board ends with two fixings and one joist per end, (Double joist all joints).
• Keep decking clean and wash regularly for the first month with light detergent and rinse with fresh water.
• Support and fix down all board ends directly to supporting joists.
• Stagger all end joints.
• Sand down any roughly cut edges with sandpaper.
• Always make a pilot hole when screwing into any WPC material.

DON'T:

• Do not lay waterproof or airtight mats, covers, or other flat objects directly onto the decking.
• Forget the decking will expand and contract so leave an appropriate gap at the end of all boards.
• Lay/install the decking laying directly onto the subfloor.
• Install the decking completely flat.
• Install the decking on an uneven surface.
• Exceed the stated support frame centres.
• Power wash the decking above 30 Bar.
• Do not block the ends of the boards.
• Do not heat the surface, middle, or underside of the boards.

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