Worlds
first GDI Injector and Pump Testing Bench
Model:
GDI 101
Introduction:-
Introducing
the World’s first dedicated GDI (Gasoline Direct Injection) injector
and pump test bench designed for quickly testing all kinds of GDI
injectors and pumps of all makes.
Function
/ Application:-
- It
can test GDI Injectors of all makes and of both Solenoid and Piezo technology - It
is used to diagnose the Faulty injector by testing it for its spray
pattern, output delivery at different system pressures, injector pulse widths
and injector frequencies as well as body leaks, if any.
- GDI Pumps of all makes can be tested, as shown in pictures
above we have shown testing of 'BMW' engine and 'Mini Cooper' engine GDI pumps
and injectors . User can diagnose faulty GDI pumps if
they are not developing sufficient pressure / if the solenoid (Fuel metering
control valve) on the pump is not functioning well and if the output delivery
of the pump is not sufficient (Bench comes fitted with
a Rota meter / Flow meter to measure the output delivery of GDI pumps),
output delivery can be measured at different system pressures and with pump DRV
/ solenoid / PCV switched ON / OFF.
- One
can also test the solenoid (fuel rail pressure control valve / DRV / FCA)
mounted on the GDI pump for proper function.
- The bench
comes fitted with the GDI / Common rail injector, pump and fuel rail simulator attachment through
which user can control the following:-
a.
The injector pulse width (W) - Which determines the volume of
delivery per spray.
b. Injector frequency
of spray / RPM of engine (N) - Which controls
the number of sprays per second.
c. Monitor
the system / rail pressure which is displayed digitally on the simulator
screen.
d. The
solenoid / DRV on the GDI pumps to switch on / off the fuel supply from the
pumps.
- Extremely compact and light weight test bench, ideal for workshops who intend to start GDI injector and pump testing. Also ideal for small workshops which have a space constraint to accommodate a bigger test bench. (Refer below for weight and dimensions)
Test Bench Specifications and Features:-
Note: All our test benches are assembled using the best quality international brand inputs such as ABB Motors, Schneider drives, Fenner / Gates Belts and pulleys, Dowty gear pumps, L&T switch gears etc., Hence they offer trouble free service for years and years and come with our official manufacturer warranty of two years from date of delivery.
· Main
Motor (Make – ABB Motors): 5 HP, Single Phase – 220 V OR Three
Phase 380 / 400 / 415 V, 50 / 60 HZ (as per customer requirement)
· Drive
(Make – Schneider Electric): The
GDI 101 is fitted with a 5 HP Schneider AC Frequency / Electronic
drive.
· Test
Bench RPM: The user can set the desired RPM
of the test bench anywhere from 0 – 3500 RPM. With electric
push buttons to increase / decrease speed of the bench.
· Injector
Delivery Measurement: GDI Injector
output delivery is measured in the test tube fitted on to the bench. The
bench is also fitted with a digital tachometer, through which the user can
control the time for which the reading of output delivery of the GDI injector
is recorded by the bench. The test then automatically stops once the set time
elapses. The tubes can then be electrically drained via a push button on
the front panel of the bench.
· A
dedicated Rota meter (Flow meter) is installed on
the test bench to measure the output delivery of all GDI pumps.
· The
test bench comes fitted with a multipurpose foundation / mounting and
suitable coupling which is suitable for mounting various types of GDI
pumps. The test bench also comes complete with suitable fuel rail
mounting stands for mounting various types of GDI rails.
· The
test bench comes complete and fitted with all necessary high pressure
pipes, electrical couplers for various kinds of GDI injectors and pumps, and
other necessary accessories to enable trouble free and speedy testing.
· The
main testing area is well shielded with an unbreakable transparent acrylic
shielding box, which can be lifted up when desired.
This is for the safety and protection of the operators when observing spray
pattern / performing other injector and pump tests etc.
· The
bench is fitted with a digital tachometer with stroke counter; to
take delivery readings the user can enter the desired 'test time' in multiples
of 5 seconds for which the reading has to be taken, for example; readings can
be taken for 5 seconds, 10 S, 15 S, 20 S and so on.
-
The bench also comes fitted with an exhaust system in the main shielded
enclosure area. This is provided to help remove the spray fumes produced during
injector spray pattern tests.
-
Bench comes fitted with a 400 Bar range, heavy duty, glycerin filled pressure
gauge to monitor the system / rail pressure. One can control the pressure
in the system from 0 – 300 BAR by regulating through the manual pressure
control valve provided on the front panel of the bench. Also the pressure in
the system is read and monitored through a pressure sensor fitted internally
and is displayed digitally on the LCD screen of the simulator unit fitted on
the front panel.
· Fuel
Tank Capacity: 20 Liters
· Dimensions: L X W X H - 95 X 80 X 75 (In centimeters / cm)
· Net Weight: 210 KG
· Gross Weight (With Wooden packaging): 330 KG
· Power Supply: 220 V, Single phase OR 380 - 440 V, 3 phase OR Custom as per customer’s requirement.
- User can use Stoddard Solvent, also known as
mineral spirit as the working fluid for the GDI test bench. This is the
standard working fluid that gasoline fuel pump and injector suppliers use for
bench testing as it has properties similar to Gasoline without the volatility
and explosion risks.
- Bench comes complete with all necessary Operation manuals.
Payment (Important):-
You can choose either one of two payment methods as listed below:-
1. You can choose to pay directly via PayPal after buying it on eBay.
2. If you prefer then you can also choose to pay us via Bank T/T (Bank telegraphic transfer / Wire transfer) from your bank account to our company bank account, if you choose this option then you can buy the product on eBay, we will then send you our company bank account details and you can make the payment. Once we receive the payment in our account we will "Mark the payment as received" on eBay and process your order.
Delivery Period (Important):-
The handling time / time to prepare this product will be around 4 weeks after receiving payment. The further transit time will depend upon the mode of shipping selected by you, refer to the shipping section below for more details:-
Shipping (Important):-
You can choose either one of 2 modes of shipping:-
1. Economy Service (Slow) - The Test bench will be shipped via Sea to the nearest sea port in your country. It would take about 3 - 5 weeks for delivery after being shipped out of India.
2. Express Shipping Service (via express services such as Air Freight / DHL / FedEx / UPS / Aramex etc.) - The test bench will reach you within 3 - 7 business days of being shipped out. The shipping company will do the customs clearance for you.
Tracking information will be provided for all modes of shipment.
Thanks for looking. We look forward to serving you.
Best Regards,
Indian Machine Tools
Brand: AG Precision