Model MPC 1200 – 12 Cylinder Multipurpose Computerized Diesel Fuel Injection Pump, Common Rail Injectors and Pumps, & EDC / Electronic VE Pump Testing Bench / Stand

Application:-

       The MPC 1200 is a Multipurpose test bench capable of accurately testing all types of diesel fuel injection pumps and injectors. Starting right from 2 cylinder pumps up to 12 cylinders, it can test all kinds of diesel fuel injection pumps as well as injectors listed below:-

1.     Common rail diesel / CRDI Injectors, Pumps and Fuel rails of Bosch, Delphi, Denso and Siemens make. (Injectors both of solenoid and Piezo technology can be tested)

2.     EDC / Electronic VE pumps such as Bosch VP Series – VP 36, VP 37 etc.

3.     Bosch Distributor V.E. Pumps.

4.     Inline pumps of all types including ‘P’ type pumps.   

5.     All types of Lucas / Delphi Rotary pumps including ‘DPC’.

AG Precision Test Benches Quality, Benefits and Features:- 

·         All our Diesel FIP test benches are assembled using the best quality inputs of internationally renowned brands such as:- ABB Motors, Schneider AC Frequency / Electronic Drives, Schneider / Cutler Hammer / L&T Switch Gears, Fenner / Gates Belts and Pulleys, Dowty Gear Pumps, Borosilicate Glass Burettes, Japanese Taper Roller Bearings, Special High Voltage Protection Device with Torque Multipliers for AC Drives, Pump mounting bed is made all out of Steel, Gear Box Gears are Hard and Ground, special alloy steel, two speeds with neutral position. Hence ensuring excellent quality, maintenance free and highly precise operation. Our benches have been running at workshops world over for more than 25 - 30 years without any issues.  

·         AG Precision test benches are very quiet in operation without much vibration.

·         All models have high effective driving torque even at low speeds, they provide maximum measurement accuracy for setting of right or left hand driven fuel injection pumps.

·         Our test benches have good even running characteristics, provide exact speed control, high driving power, high torque and have a stiff non – distorting bed, hence guaranteeing precise and accurate adjustment of pumps, governors, timing devices, etc.

·         Have robust electronic controls with touch button control panel.

·         Easy to read micro processor based digital display electronic tachometer with built in self check and stroke counting (100 – 1200) which can be preset with display of stroke time in fractions of a second.

·         Rugged construction and user friendly design.

·         Speed range is between 0 – 6000 RPM (Depending upon the model ordered)

·         Swiveling (180 degrees) injector console with 6, 8 or 12 measuring points.

·         Hard and ground Gear Box made out of alloy steel, which has a life span of about 35 years. Two speeds with neutral position.

·         High pressure phasing and oil supply with a soundless gear pump driven by an independent motor.

·         All models come fitted with - 1. Low pressure gauge 2. High pressure gauge 3. Cam box pressure gauge 4. Transfer pressure gauge (for Rotary and VE pumps) and 5. MPC pressure gauge. 

-     All our test benches are ISO and CE certified, meeting the highest standards. 

-     CE certified design of digital LCD display, PLC (programmable logic controller) and test bench software - all developed in collaboration with 'Godrej India' a leading electronics manufacturing company.

Test Bench Specifications and Description:-

·        No. of cylinders: 12 

     (Comes with a large, heavy and well balanced Flywheel. The moment of inertia of the flywheel is high which in turn increases the torque and power, at the same time also reducing the vibrations and providing stability of RPM which leads to absolute precise and accurate testing of fuel injection pumps - See images 4 and 5)

·        Drive: AC Frequency / Electronic drive (Make: Schneider Electric)

·        Main Motor: 15 HP (Make: ABB)

·        RPM: Variable from 0 – 5000 RPM

·        Pressure Gauges: Digital and Analog.

·        Fuel Supply Motor: 1.5 HP 

-    All parameters such as test bench RPM, strokes, etc. are input, displayed and regulated from the test bench computer. 

-    Test results can be saved on the computer and printed by the user. 

-    Two modes of testing available: Auto mode and Manual mode. In manual mode the test bench parameters are controlled live by the operator, whereas in manual mode the user can preset up to 8 predefined tests and then the test bench will run automatically without user intervention. 

-    Oil collected in the test tubes can be electronically / automatically drained through the computer. 

-    All pressure gauge outputs, sensor values, common rail pressure etc. are displayed digitally on the test bench computer. 

-    Heater (already included in price) and chiller (at extra cost) precisely control the preset fuel temperature with auto cut off system which maintains the temperature at 40 +/- 1 degree Celsius. 

-    Stroke counting and stroke time counting facility is operated through the test bench computer as well. 

-    Return flow of Rotary, VE and common rail pumps is measured digitally in cc/min and displayed on the test bench computer. 

·        Test bench comes fitted with the CRTK 5000 test bench kit for common rail testing. The kit includes 1. Bosch CP1 common rail pump along with a foundation suitable for all types of Common rail pumps and a suitable coupling, 2. Bosch fuel rail fitted with a pressure sensor and fuel rail pressure control valve / solenoid / DRV, 3. CRT 5000 electronic simulator for driving common rail injectors, pumps and fuel rail (Image 6 above shows the front panel of the CRT 5000), 4. All high pressure pipes, rail return pipe, injector output delivery and return adaptors, all electrical couplers for different kinds of common rail injectors / pumps of Bosch, Delphi, Denso and Siemens make, and all other necessary accessories for Common rail testing. (For more information on the CRTK 5000 testing kit please see the complete listing of the product on eBay, eBay item number: 220837465623)

-    Test Bench also comes fitted with the EDC 7000 Simulator for driving and testing of Electronic diesel control / EDC electronic VE pumps such as the Bosch VP series pumps – VP 36, VP 37 etc. (Image 6 above) (For more information on the EDC 7000 Test Simulator please see the complete listing of the product on eBay, eBay item number: 221224239082)

·        Pressure developed in the system while Common rail testing can be regulated from 0 – 1800 BAR, as the user desires.

·        The main testing area of the test bench is well shielded with an unbreakable transparent acrylic shielding, which can be opened / closed when desired. This is for the safety and protection of the operators when observing spray pattern / performing other CR injector and pump tests etc. as the pressures involved in CR testing are very high.

·        Comes fitted with all pressure gauges and necessary standard accessories. Also some special accessories are available at an extra cost. The standard accessories supplied free of cost along with the bench are:- 

        1. Bracket for flange mounted inline VE / Rotary pumps, 2. Quick Action clamp for base mounted inline pumps, 3. Set of 12 Master Test Injectors, 4.  Set of 12 High pressure pipes (M14 / M14 Nuts) + Set of 12 High pressure pipes (M14 / M12 Nuts), 5. Two setting Blocks for A and B types of pumps, 6. Set of graduated glass test tubes / Burettes (Borosil), 7. Two perforated trays for keeping tools, One Phasing Bar and One Machine Lamp, 8. One Backlash free flexible coupling, 9. Digital Temperature Indicator, 10. Manifold pressure compensator (M.P.C.) for testing leakage and functional tests of diaphragm fitted in pumps of turbo powered engines, 11. D.C. Power source 12 V / 24 V for testing solenoid switches.  
 

·        Power Supply: Customizable according to Customer requirement. (220 V Three Phase OR 380 / 415 / 440 V three Phase)

·        Color: Choice of two colors available:-

     a.     Blue with White trim  OR   b.  Green with black trim (As shown in most images above)

·        Diesel Fuel Tank Capacity: 50 Liters

·        Test Bench Dimensions: L X W X H - 175 X 80 X 175 (In centimeters / cm) (Approx.)

·        Net Weight: 780 KG (Approx.)

·        Gross Weight (With Wooden packaging): 950 KG (Approx.)

·        Comes complete with all Operation manuals, CR Injector and pump test data hard copy and a CD containing an excellent presentation on Common rail technology. 

PS: The MPC 1200 test bench can also be customized and can be provided without common rail or EDC testing facility. You can let us know in case you do not need any feature and we can provide you the reduced cost for the test bench.