New Holland Rustler 115 Utility UTV Service Manual
Condition: Brand New
Language: English
Manufacturer: New Holland
Models Covered: Rustler 115
Serial Numbers Covered: NA
Manual Type: Service Manual
Manufacturer Part Number: CLC103700630
Pages: 284
Printed version of any manual listed above may be purchased by making the appropriate selection before adding to cart.
PDF/USB version is searchable and printable.
Printed version is brand new in shrink wrap and will require a binder (not included).
Operator's Manuals are bound and do not require a binder.
A Service Manual (sometimes referred to as a Repair, Technical, Workshop or Shop Manual) is often
large and broken down in to sections for different parts of your equipment. Service
manuals cover absolutely every aspect of your machine unless mentioned otherwise. Sometimes, the
engine is covered in a separate service manual that is written specifically for the
engine. Most of the time though, it's included in the main service manual. A service manual will
arm you with the same exact information that your local service center has and includes
electrical and hydraulic diagrams and which are usually color and or large foldout pages.
Most OEM service manuals will also include troubleshooting flow charts, error codes and
exploded views of components which are a great help for disassembly and re-assembly.
An Operator's Manual typically describes basic equipment operation and maintenance. This
is the manual distributed with your equipment at the time of purchase from the dealer.
A Parts Catalog is often large and broken down in to sections for different parts of your
equipment. Parts Catalogs cover absolutely every aspect of your machine unless mentioned
otherwise. Sometimes, the engine is covered in a separate parts catalog that is written
specifically for the engine. Most of the time though, it's included in the main parts
catalog. A parts catalog will arm you with the same exact information that your local
service center has and includes exploded views of assemblies that are a great help with
disassembly and re-assembly. Parts catalogs also include all part numbers for every part
of your machine which makes for easy ordering of parts.
Some of the printed versions of the older manuals won't have a good print quality, but most are fine.
If this could be an issue, please contact us before purchasing and we will be glad to look at the manual before you order.
All manuals ship within 1 business day. If you are in a pinch, we will be glad to email any section
of the manual that you have an immediate need for while you await delivery of your order.
- 1 Safety
- Safety Details
- Personal Safety
- Machine Safety
- Information
- General Warning
- Disabling the Vehicle
- Disconnecting the Battery – Gasoline Vehicles
- Connecting the Battery – Gasoline Vehicles
- 2 Vehicle Specifications
- 3 General Information
- Model Identification
- Identification Numbers
- Storage
- Preparing the Vehicle for Extended Storage
- Returning the Stored Vehicle to Service
- Lifting The Vehicle
- Lifting Only The Front
- Lifting Only The Rear
- Lifting The Entire Vehicle
- Using a Booster Battery (Jump Starting)
- NO TITLE
- 4 Body and Trim
- Cleaning the Vehicle
- Front Body Repair
- Stress Lines or Streaks
- Minor Impact Damage/Deformations
- Minor Scratches and Surface Blemishes
- Small Scratches That Cannot Be Buffed Out
- Gouges, Punctures, Tears, Large Scratches, and Abrasions
- Front Body
- Front Fascia Removal
- Front Fascia Installation
- Front Cowl Removal
- Front Cowl Installation
- Instrument Panel Removal
- Instrument Panel Installation
- Front Fender Removal
- Front Fender Installation
- Under Pedal Closeout Panel Removal
- Under Pedal Closeout Panel Installation
- Under Seat Closeout Panels
- Under seat Closeout Panel Removal
- Under seat Closeout Panel Installation
- ROPS (Roll Over Protective Structure)
- ROPS Removal
- ROPS Installation
- Side Panel
- Side Panel Removal
- Side Panel Installation
- Under Seat Center Panel
- Under seat Center Panel Removal
- Under seat Center Panel Installation
- Rear Fender
- Rear Fender Removal
- Rear Fender Installation
- Cargo Bed
- Cargo Bed Removal
- Cargo Bed Installation
- 5 Accelerator and Brake Pedal Group
- Accelerator Pedal Removal
- Accelerator Pedal Installation
- Accelerator Cable Removal
- Accelerator Cable Installation
- Accelerator Cable Adjustment
- Brake Pedal Removal
- Brake Pedal Installation
- Brake Pedal Adjustment
- 6 Brakes
- General Information
- Troubleshooting
- Brake System Troubleshooting
- Brake System Inspection
- Hydraulic and Mechanical Components
- Brake Fluid Reservoir
- Brake Hose Replacement
- Brake Pads and Caliper
- Brake Discs
- Master Cylinder Replacement
- Bleeding the Hydraulic Brake System
- Vacuum Bleeding of Brakes on a DOT 5 Fluid Filled System
- Manual Bleeding of Brakes on a DOT 5 Fluid Filled System
- Refilling the Hydraulic System
- Park Brake System
- Park Brake Cable Removal
- Park Brake Cable Installation
- Park Brake Handle Removal
- Park Brake Handle Installation
- Park Brake Adjustment
- 7 Steering and Front Suspension
- Steering Wheel
- Steering Wheel Removal
- Steering Wheel Installation
- Steering Column
- Steering Column Removal
- Steering Column Installation
- Rack and Pinion
- Rack and Pinion Removal
- Rack and Pinion Installation
- Front Suspension
- Wheel Alignment
- Strut Removal and Inspection
- Strut Installation
- Steering Knuckle Removal
- Steering Knuckle Installation
- A-Arm Removal
- A-Arm Installation
- Ball Joint Removal
- Ball Joint Installation
- Front Wheel Bearings and Hubs
- Front Wheel Free Play Inspection
- Front Wheel Bearings and Hub Removal
- Front Wheel Bearings and Hub Installation
- 8 Wheels and Tires
- General Information
- Wheels
- Wheel Removal
- Wheel Installation
- Tires
- Tire Repair
- Tire Removal
- Tire Installation
- 9 Rear Suspension
- Rear Shock Removal
- Rear Shock Installation
- Lateral Link Removal
- Lateral Link Installation
- Trailing Arm Removal
- Trailing Arm Installation
- Rear Wheel Bearings and Hubs
- Rear Wheel Free Play Inspection
- Rear Wheel Bearings and Hub Removal
- Rear Wheel Bearings and Hub Installation
- Wheel Alignment
- 10 Periodic Maintenance
- General Information
- Pre-Operation and Daily Safety Checklist
- Performance Inspection
- Periodic Service Schedule
- Periodic Lubrication Schedule
- Brake Fluid Reservoir
- Engine Oil
- Engine Oil Level Check
- Engine Oil and Filter Change
- Oil Viscosity
- Spark Plugs
- Spark Plug Cleaning And Inspection
- Spark Plug Gap Inspection
- Gearcase Lubrication
- Lubrication Level Check – Front Differential and Rear Transaxle
- Lubrication Change – Front Differential and Rear Transaxle
- Air Intake System
- Air Filter Replacement
- Fueling Instructions
- Battery
- 11 Troubleshooting and Electrical System
- General Information
- Electrical System
- Wiring Diagram
- Troubleshooting Guide
- Test Procedures
- 12 Electrical Components
- Starter and Starter Solenoid
- Neutral Switch
- Neutral Switch Removal
- Neutral Switch Installation
- Carburetor Solenoid
- Carburetor Solenoid Removal
- Carburetor Solenoid Installation
- Voltage Regulator
- Voltage Regulator Removal
- Voltage Regulator Installation
- Warning Lights
- Warning Light Removal
- Warning Light Installation
- Fuel Gauge/Hour Meter
- Fuel Gauge/Hour Meter Removal
- Fuel Gauge/Hour Meter Installation
- Key Switch
- Key Switch Removal
- Key Switch Installation
- Light Switch
- Light Switch Removal
- Light Switch Installation
- Fuse
- Fuse Removal
- Fuse Installation
- Fuel Level Sending Unit
- Fuel Level Sending Unit Removal
- Fuel Level Sending Unit Installation
- Ignition Coil And Charge Coil
- Ignition Coil And/or Charge Coil Removal
- Oil Pressure Sensor
- Headlights
- Headlight Bulb Removal
- Headlight Bulb Installation
- Wire Harness Diodes
- Diode Removal
- Diode Installation
- Battery
- General Information
- 13 Engine
- Engine Removal
- Engine Installation
- Engine RPM Adjustment
- Idle Speed Adjustment
- 14 Fuel System
- Fuel Lines
- Fuel Filter
- Fuel Pump
- Carburetor
- Carburetor Jetting
- Fuel Level Sending Unit
- Fuel Level Sending Unit Removal
- Fuel Level Sending Unit Installation
- Fuel Tank
- Fuel Tank Removal
- Fuel Tank Storage or Disposal
- Fuel Tank Installation
- Carbon Canister (If Equipped)
- Carbon Canister Removal
- Carbon Canister Installation
- 15 Exhaust System
- Muffler Removal
- Muffler Installation
- Exhaust Pipe Removal
- Exhaust Pipe Installation
- 16 Front Differential
- Front Differential Removal
- Front Differential Installation
- Front Halfshaft Removal
- Front Halfshaft Installation
- 17 Transaxle
- General Information
- Ratios
- Tools Required For This Section
- Exploded Views
- Transaxle Removal
- Transaxle Disassembly
- Output Shafts
- Front Drive (PTO) Unit
- Case
- Case Inspection
- Input Shaft
- Idle Shaft
- Differential
- Reduction Shaft
- Shift Fork
- Differential Lock Shaft
- Transaxle Assembly
- General Information
- Input Shaft
- Idle Shaft
- Reduction Shaft
- Fork Shaft
- Differential Lock Shaft
- Differential
- Case
- Front Drive (PTO) Unit
- Output Shafts
- Transaxle Installation
- Rear Halfshaft Removal
- Rear Halfshaft Installation
- Shifter Cable Adjustment
- Four-Wheel Drive Cable Adjustment
- Differential Lock Cable Adjustment
- 18 Clutches
- Clutch Troubleshooting
- Outer Clutch Cover
- Outer Clutch Cover Removal
- Outer Clutch Cover Installation
- Drive Belt
- Drive Belt Removal
- Drive Belt Installation
- Drive Clutch
- Drive Clutch Removal
- Drive Clutch Cleaning and Inspection
- Drive Clutch Disassembly
- Drive Clutch Component Inspection
- Drive Clutch Assembly
- Drive Clutch Installation
- Driven Clutch
- Driven Clutch Removal
- Driven Clutch Disassembly
- Driven Clutch Assembly
- Driven Clutch Installation
- Inner Clutch Cover
- Inner Clutch Cover Removal
- Inner Clutch Cover Installation