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| 2000Bar Automotive
Common Rail Diesel High Pressure Tester Kit and Injector Pipe Blanks |
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INTBUYING® |
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Product Overview |
| The common rail diesel
high pressure tester kit uses a high pressure gauge(2000
bar) and high pressure flexible hoses to detect the actual
pressure in the high pressure circuit of the common rail
system. High quality material, easy to carry and store, wide
range of use. |
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Product Parameters |
| Gauge pressure: |
2000Bar |
| Color: |
Black |
| Package size: |
20"*15"*7"(52cm*39cm*18cm) |
| Net weight/Gross weight: |
12LB(5.5kg) /
14LB(6.5kg) |
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Product Features & Advantages |
| 1. Wide range of
applications: Suitable for a variety of measurements, such
as engine cranking/running pressure test, maximum pump pressure
test, pump pressure regulator test, injector leakage test.
2. High quality material:
Made of high quality material, rust and corrosion resistance,
longer service life.
3. Easy to carry: The
use of plastic box packaging, small size, light weight, can be
moved to the need to work at any time, saving time and effort.
4. Pressure-proof and
dust-proof: When it is not needed, the measuring tool can be
stored in a plastic box in time for dust-proof and pressure
release.
5. Accurate measurement:
The measurement results are accurate, the recycling is smooth,
and the results can be quickly judged. |
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Test method |
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Engine cranking/running
pressure test Step
1- Connect the instrument to the high-voltage circuit of the
vehicle.
The engine is running normally, showing the actual fuel pressure
value. Step 2-
Locate the high-pressure line from the pump to the fuel
distributor. If inaccessible, look for a line from the fuel
distributor to the fuel injection valve.
- In the absence of a pressurized fuel system, cut off
accessible high-pressure lines and connect gauges using M12 or
M14 hoses.
- Ensure that all hose connections are secured before proceeding
to the next step. Step
3
- Connect the diesel bin (5) with the hose at the bottom of the
meter. When the overpressure valve is activated, the bottle
collects excess fuel, and if the vehicle does not start, it
should still display a value of 300 bar.
- While the engine is running, carefully check for fuel leaks
before proceeding to the next step. If there is a leak, turn off
the engine and leave the system pressure free, then check that
the valve is properly sealed, start the engine and check again
for leaks. Step 4
- Increase engine speed to ensure fuel pressure increases
accordingly.
- Special check whether the engine reaches 300 bar when idling
or starting. If this pressure is correct, the low pressure
circuit will work properly and the high pressure pump will
provide the minimum pressure needed to properly start the
engine.
- If the pressure is correct but the engine does not start, the
problem is not in the high pressure pump, but may be an
electrical fault, fuel injector, etc.
Step 5
- If the pressure does not reach the required pressure, check
the pressure at the high pressure pump inlet with a low pressure
tester.
- If the pressure at the high pressure pump inlet is correct,
check the maximum pressure of the pump. |
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Maximum pump pressure test
When the pressure is too low, the
high pressure pump shuts off the third piston. They use only two
pistons and have lower engine power requirements. When 600-700
bar is reached, the third piston is activated by a magnet.
Step 1- Connect the meter
to the high-voltage circuit of the vehicle. This means that the
engine cannot be started and the test is only carried out when
the engine is running. The pressure should rise above 1050 bar,
which indicates that the pump is working properly.
Step 2- Locate high
pressure line from pump to fuel distributor. If inaccessible,
look for a line from the fuel distributor to the fuel injection
valve.
In a non-pressure fuel system, cut the accessible high-pressure
line and connect the meter to the M12 or M14 hose. Insert blind
plug at meter outlet. Make sure the hose is connected in place
before continuing.
Step 3- Connect the diesel waste fixtures (5) with the hose
at the bottom of the meter. When the overpressure valve is
activated, the bottle collects excess fuel.
Step 4- Start the engine.
The pressure quickly rose to over 1050bar. This means the pump
is working properly. If the pressure value is low, it indicates
that the pump or pressure regulator is faulty. Run pump pressure
control tests to identify problems.
Note: A problem with the
pressure sensor (located on the fuel distribution line) may send
incorrect information to the PCmut, which will pass incorrect
information to the pressure controller, causing the controller
to open prematurely. This results in low pressure. Use the EOBD
tool with real-time data and compare the actual pressure of the
gauge with the measurement results of the EOBD tool. |
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Injector leakage test
Fuel injector tubes are designed
for use with gauges and hoses.
When the pump pressure is less
than 300bar, this test should be carried out; Vehicle will not
start.By closing the injector tube, it is possible to determine
whether the pressure loss is due to an injector failure (opening
the injector). Step 1-
In the absence of pressure fuel, disconnect the high-pressure
line from the injector and install the injector tube tube (4).
Step 2- Follow the steps above to measure the
starting/running pressure of the engine.
Step 3- If the pressure increases, it means that at least
one injector is leaking.
- To determine which injector is leaking, connect the injector
pipe separately and repeat the test.
- If the pressure is still low, the pump or pressure regulator
may be faulty. |
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Item Included(053170) |
| Automotive Common Rail Diesel
High Pressure Tester Kit *1 |
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You can
make order with no worry.
Any concern just feel free to let us know, we'll reply in 24
hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days
after payments cleared. Orders are processed from Monday-Friday;
Not on the weekends & public holidays. |
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Shipping & Handling Details |
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Default Shipping Cost or Free Shipping Information:
▲ Default
shipping cost or free shipping service is only for the customers
from Canada or the lower 48 United States by Canada Post, USPS or
the UPS Ground. Customers from other areas or needs other shipping
ways, please contact us.
▲ Buyers
from Guam, Puerto Rico, Virgin Islands, American Samoa, Alaska,
Hawaii, PO Boxes, APO/FPO addresses or other countries/areas, there
WILL be extra shipping costs, please contact us for more detailed
information.
▲ Please
make sure your address is valid for both UPS and USPS services. Any
costs incurred because of incorrect or undeliverable address should
be undertaken by buyer.
Handling Time: Shipping
is usually made in 1-3 business days after payments cleared. Orders
are processed from Monday-Friday; Not on the weekends & public
holidays.
Sales tax / Customs duties: Any
sales taxes or Customs duties are not included. If came out, they
must be undertaken by the buyer.
Damage In Shipping: Email or call us First! We will work
with you to get the case resolved in the fastest method. |
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Return / Refund |
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If you are not 100% happy
with your purchase, please contact Us. Please don't directly opened
a request or case without informing us, or else, we will do some
discounts on the warranty and other sales-services later on. Hope
for your understanding.
Returns & Exchanges
▲ All
returns must be made within 14 days of delivery date. Items must be
in new, unused condition, with all original materials included with
the shipment. A partial refund may be applied for opened or damaged
items, depending on the condition.
▲ Items
returned under the buyer’s remorse: The return shipping fee must be
covered by the buyer; The original shipping cost will also be
deducted from the refund. 15% restocking fee of the items purchase
price will be charged.
▲ Returns
that are the result of our seller's error: Buyer will receive a
full refund of the item as well as shipping charges
▲ All
returns require a RA (Return Authorization) number that will be
given by our seller. Please contact with us at first for more
details.
Defective & Damaged
Products
▲ If
product was received damaged or not as described, please send us
some pictures or videos, so we could well understand your problem,
then solve them for you ASAP. Besides, it's much helpful for us to
claim with UPS, remind our related department to pay much more
attention to packaging later on. Hope for your understanding.
▲ Replacement
or refund of defective or damaged products can only be returned in
exchange for the exact same product, or else, the purchase price
will be refunded back to your original payment method.
▲ If
an item is received damaged, customer service must be contacted
within 7 days of receiving your item. All returns require a RA
(Return Authorization) number as above. |
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Payment |
eCheck Issues: Payments
via eCheck do not clear immediately. Usually you will wait 5-7
days after checkout for it to clear. Then we will arrange
shipments for you.
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Warranty & Feedback |
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▲ 6
months' warranty for the machines, not for the consumables. We
stand behind our products all the item, so even if your warranty
period has expired, you can still seek for service or technical
support from us with low cost.
▲ Any
warranty shipping cost to us is responsible by buyer.
▲ Any
shipping cost to buyer is responsible by the seller.
▲ We
committee to the customer satisfaction and want to bring you the
best purchase experience. If there is any problems, please contact
us ASAP. If not, please leave us a positive feedback as it's very
important for us. Thanks very much. |
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