* If you're replacing the ET, new o-rings are already installed for the bottom connections. You'll likely only need 2 or 3 of these o-rings for the heater & return hose connections to the ET and ET mounting plate. Spares can be used to replace the o-rings on the ET cap. However, if you're also replacing the cap, I recommend going with a 1.4 Bar cap (BMW Part # 17111742232) used in almost all newer (and older) BMWs in lieu of the 2.0 Bar cap.
Use silicone grease, available at any hardware or plumbing supply store, to install your o-rings, particularly the temperature sensor o-ring. This will prevent kinking or damaging the o-rings during installation and ease future removal. Do not use petroleum based lubricants as they will degrade the coolant hoses and plastics in the cooling system.
On cars with automatic transmissions, the heat exchanger adds weight and stress to the mounting plate, where all the connections around the bottom of the expansion tank have more of a tendency to leak . There are 2 o-rings for the heat exchanger to coolant distribution pipe & ET mounting plate and 1 o-ring for the mounting plate to radiator connection.
****We would also suggest you order a new coolant bleeder screw (BMW Part #17111712788). Over time, the heads have a tendency to shear off due to
heat fatigue. I've seen this happen on quite a few vehicles, and this
precaution can save you a good deal of time and aggravation, not to
mention money. Keep the old one in your glove compartment as a spare. Though
less common, We've also seen the heads of the coolant drain plugs shear
off, which would not cause an immediate leak but would, nonetheless, require replacement. There are 2 drain screws for cars with manual
transmission: one for the radiator (BMW Part #17111437361) and one for the expansion tank mounting plate (BMW Part #17111707818) .
Cars with automatic transmissions have only the radiator drain screw.
Use a large phillips screwdriver for these plastic screws, and do not over tighten. Finally, do not overfill your cooling system as this will prevent the cap from venting excess pressure. After bleeding the system, siphon out excess coolant until the level is at the upper mark. Top up as needed after each of the first couple heating and cooling cycles.
The photo in this listing is generic. Our complete vehicle kits contain 19-34 o-rings.