Digital Thermatic® Fan Switch - GEN II

12 & 24 Volt | Part Number: 0480

(Supersedes Part No. 0444)

Upgrade your cooling control with the latest GEN II Digital Thermatic® Fan Switch, redesigned for improved usability, durability, and performance. Built for precision temperature management, this next-generation controller delivers smarter fan operation and enhanced installation flexibility.

Variations of Part No. 0480

• Part No. 0481: Digital Thermatic® Fan Switch GEN II with 1/4" NPT Thermal Sensor. (Supersedes #0445)
• Part No. 0482: Digital Thermatic® Fan Switch GEN II with 1/8" NPT Thermal Sensor. (Supersedes #0448)
• Part No. 0483: Digital Thermatic® Fan Switch GEN II with M12 x 1.5 Thermal Sensor.
• Part No. 0485: Digital Thermatic® Fan Switch GEN II with 1/4" NPT Thermal Sensor & 35mm Inline Adapter. (Supersedes #0435)
• Part No. 0488: Digital Thermatic® Fan Switch GEN II with 1/4" NPT Thermal Sensor & 38mm Inline Adapter. (Supersedes #0438)

What’s New vs Part No. 0444

• Improved Display & Layout
  • Larger, clearer LED display with °C / °F units
  • LED repositioned for better visibility
  • All wiring relocated to the rear for cleaner, easier installation
• Faster Dual Fan Operation
  • Second fan start-up delay reduced to 5 seconds for improved cooling response
• Advanced Override Control
  • Dual manual override wires for independent fan control
  • Selectable override signal polarity (positive or negative)
• Enhanced Durability
  • Upgraded to IP67 rating for superior water and dust protection
• Expanded Temperature Range
  • Adjustable from 5°C to 110°C (41°F to 230°F)

Key Features

• Digital temperature control with easy push-button adjustment
• Dual relay outputs for independent fan operation
• Automatic fan staging for efficient cooling
• Memory retention of temperature settings
• Compatible with both temperature probe and thermal sensor setups
• Suitable for 12V systems (24V compatible with relay change, part #10534, sold separately)

How It Works

• Fan 1 activates at your set temperature
• Fan 2 activates 5 seconds later for staged cooling
• Both fans switch off once temperature drops 5°C below set point

Installation Flexibility

• Radiator probe mounting or direct coolant measurement options
• Inline adapter compatibility for hose installation
• Simple wiring with clearly labelled connections (battery, ignition, fan outputs, overrides)

(Refer to installation diagrams and wiring layout shown on page 3 of the instructions for full setup guidance.)

Specifications

• Voltage: 12V (24V compatible with relay change)
• Temperature Range: 5°C – 110°C (41°F – 230°F)
• Continuous Current: 30A (40A max)
• Start-Up Current: 60A
• Protection Rating: IP67

What’s Included

• 1 x Digital Thermatic® Fan Switch GEN II
• 1 x Temperature Probe
• 1 x Mounting Kit Temperature Probe
• 1 x Red Ring Terminal 
• 1 x Blue Ring Terminal 
• 2 x Blue Wire Joiner
• 2 x Self Tap Screws
• 1 x Instructions
  

(Kit contents may vary slightly depending on variant – see page 1 of instructions.)

Why Upgrade?

The GEN II isn’t just an update—it’s a complete usability and performance improvement over Part No. 0444. With smarter control, faster response, and a more installer-friendly design, it delivers everything needed for modern cooling systems.

Registered Design: 

The Digital Thermatic® Fan Switch (Part No. 0480) and associated design variations are protected by Registered Design rights. Unauthorised reproduction or imitation is prohibited.

Thermatic® Fan & EWP® Switch / Controller Range

Specs
	Part #0480	Part #0444	Part #0401	Part #0500	Part #0555	Part #0550	Part #8003
Supersedes Part No.	#0444, #0445, #0448 #0435, #0438	N/A	N/A	N/A	N/A	N/A	#8002, #8102
Sales Variation	#0481, #0482, #0483, #0485, #0488	#0445, #0448 #0435, #0438	#0400, #0404	#0501	#0556	#0551	#8103
Operating Voltage	12 & 24 Volt	12 & 24 Volt	12 & 24 Volt	12 & 24 Volt	12 & 24 Volt	12 & 24 Volt	12 & 24 Volt
Maximum Current	40 Amps	40 Amps	20 Amps	40 Amps	40 Amps	N/A	12 Amps EWP Only
Fan Application	MAX 30A Each	MAX 30A Each	Relay Switching Current MAX 15A	All DCPL Fans, EWPs & EBPs	All brushed DCPL Fans, EWPs	All Brushless DCPL Fans, EWPs	All DCPL Fans, EWPs
Speed	Single Speed	Single Speed	Single Speed	Single Speed	Variable Speed	Variable Speed	Single speed Fan & Variable EWP
Single Fan Control					Brushed FAN only	Brushless FAN only
Dual Fan Control			Wiring Dependent		Brushed FANs only	Brushless FANs only
EWP control	ON / OFF ONLY (USE 8003)	ON / OFF ONLY (USE 8003)	ON / OFF ONLY (USE 8003)	ON / OFF ONLY (USE 8003)	Brushed EWPs only	Brushless EWPs only
EBP control	ON / OFF ONLY	ON / OFF ONLY	ON / OFF ONLY	ON / OFF ONLY
EWP/EBP and Fan control			Wiring Dependent				EWP and Fans only
Dual Fan Start-Up Delay	5 Seconds	10 Seconds		Independent set Temperature	4 independent Operating modes	5 independent Operating modes	Independent set Temperature
Manual Override - Turn On	2 Fan Override Wires		use #0404	Selectable Fan Override	2 Fan Override Wires	2 Fan Override Wires	2 Fan + 1 EWP Override Wire
Manual Override - Turn off					2 Fan Override Wires	2 Fan Override Wires
Manual Override - Voltage Selection
°C  to °F Change			No temperature units
Temperature Setting Range	5°C To 110°C (41°F To 230°F)	40°C To 110°C (104°F To 230°F)	40°C To 100°C (104°F To 212°F)	5°C To 110°C (41°F To 230°F)	5°C To 110°C (41°F To 230°F)	5°C To 110°C (41°F To 230°F)	40°C To 110°C (104°F To 230°F)
Temperature Setting Method	Push Button	Push Button	Turn Knob	Push Button	Push Button	Push Button	Push Button
Coolant Temperature Detection	Requires #0409 or #0465	Requires #0409 or #0465		Requires #0409 or #0465
Air Temperature Detection
Transmission Temperature Detection	Fluid measurment Requires #0465	Ambient temperature only		Fluid measurment Requires #0465
Display Type	Led Segment	Led Segment		Led Segment	Led Segment + Status LEDs	Led Segment + Status LEDs	Colour LCD
Temperature Display
Sensor Fault Display
Fan Operation Indicator							EWP and Fan1 and FAN2
Over Temperature Warning
Audible alarm
Display dimmer
Mounting position	Engine bay	Engine bay	Engine bay	Vehicle Cabin	Engine bay	Engine bay	Vehicle Cabin
Mounting options	Built in Mounting holes	Built in Mounting holes	Bracket supplied	Universal 52mm gauge	Built in Mounting holes	Built in Mounting holes	Various Mounting Options supplied