G940C

Description

2 Engine with Mounting & Equipment

Component locations

Cooling fan, description

Cooling system, component location

Cooling system, description

Crankcase ventilation, description

Engine, description

Exhaust Aftertreatment System, component location

Exhaust Aftertreatment System, description

Exhaust gas recirculation (EGR), component location

Exhaust Gas Recirculation (EGR), description

Fuel system, component location

Fuel system, description

Inlet and exhaust system, component location

Inlet and exhaust system, description

Lubricating system, description

Lubrication system, component locations

Tech Tool, operations

3 Elect. Warning, Information, Instruments

Adapter cable 999 0014

Adapter cable 999 3893

Electrical symbols and designations

Explanation of wiring diagrams

Extension cable 999 0062

FX1005, description and measuring

FX1006, description and measuring

FX1007, description and measuring

FX1008, description and measuring

FX1074, description and measuring

FX1079, description and measuring

HE2501, description and measuring

HE2511, description and measuring

HE2512, description and measuring

HE2513, description and measuring

MA2301-MA2306, description and measuring

MA2517, description and measuring

MA2519, description and measuring

MA2602, description and measuring

MA2603, description and measuring

MA4601, description and measuring

MA5501, description and measuring

MA9133, description and measuring

MO2503, description and measuring

MO3301, description and measuring

Multimeter 8889 0074

Multi-pin breaker box 999 8699

PWM2303, description and measuring

PWM2601, description and measuring

PWM4205 - PWM4212, description and measuring

RE2501, description and measuring

SAE J1939 CAN1 Control link, description and measuring

SE2203, description and measuring

SE2301, description and measuring

SE2303, description and measuring

SE2309, description and measuring

SE2512, description and measuring

SE2513, description and measuring

SE2515, description and measuring

SE2516, description and measuring

SE2519, description and measuring

SE2521, description and measuring

SE2522, description and measuring

SE2533, description and measuring

SE2543, description and measuring

SE2544, description and measuring

SE2603, description and measuring

SE2606, description and measuring

SE2607, description and measuring

SE2702, description and measuring

SE2703, description and measuring

SE2704, description and measuring

SE2707, description and measuring

SE3802, description and measuring

SE4101, description and measuring

SE4102, description and measuring

SE4201, description and measuring

SE4202, description and measuring

SE4214, description and measuring

SE4215, description and measuring

SE4216, description and measuring

SE4217, description and measuring

SE4307, description and measuring

SE4308, description and measuring

SE4601, description and measuring

SE5201, description and measuring

SE5205, description and measuring

SE5206, description and measuring

SE5501, description and measuring

SE6402, description and measuring

SE9102, description and measuring

SE9104, description and measuring

SE9105, description and measuring

SE9107, description and measuring

Transmission oil filter bypass indicator

Transmission oil pressure

VCADS Pro, 23712-3 - Injectors shut off, manual

VCADS Pro, 27102-3 - Accelerator pedal, test

VCADS Pro, 41381-3 - Inching pedal, test

4 Power Transmission

Differential lock, description

Transmission, description1

Transmission, description2

5 Brake Hydraulic brake system, description

6 Steering Secondary steering, description

8 Machinery House, Cab, Exterior Trim Parts Windows, general

9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Joystick control system, description

Joystick control, component locations

Diagrams

Component list, Diodes

Component list, fuses

Component list, PWM valves

Component list, relays

Component list, resistors

Component list, sensors

Component list, Solenoid valves

Component list, Switches

Hydraulic diagram 1

Hydraulic diagram 2

Hydraulic diagram, component locations

Wiring diagram 1

Wiring diagram 2

Wiring diagram 3

Wiring diagram 4

Wiring diagram 5

Wiring diagram 6

Wiring diagram 7

Wiring diagram 8

Wiring diagram 9

Wiring diagram 10

Wiring diagram 11

Wiring diagram 12

Wiring diagram 13

Wiring diagram 14

Wiring diagram 15

Wiring diagram 16

Wiring diagram 17

Wiring diagram 18

Wiring diagram 19

Wiring diagram 20

Wiring diagram 21

Wiring diagram 22

Wiring diagram 23

Wiring diagram 24

Wiring diagram 25

Wiring diagram 26

Wiring diagram 27

Wiring diagram 28

Wiring diagram 29

Wiring diagram 30

Wiring diagram 31

Wiring diagram 32

Wiring diagram 33

Wiring diagram 34

Wiring diagram 35

Wiring diagram 36

Wiring diagram 37

Wiring diagram 38

Wiring diagram 39

Wiring diagram 40

Wiring diagram 41

Wiring diagram index

Installation Instruction

2 Bank control levers kit, installing new

Air compressor kit, installing new

Auxiliary 2 bank valve front mount kit, installing new

Auxiliary hydraulic circuit to the right side, installing new

Auxiliary hydraulics cap plugs, installing new

Auxiliary hydraulics enable switch with float, installing new

Auxiliary hydraulics enable switch without float, installing new

Cab mounted front work lights kit, installing new

Cab mounted rear work lights kit, installing new

Cab mounted rear work lights kit, installing new1

Double washer pumps and bottle, installing new

Electrical auxiliary valve 2 bank - front mount kit, installing new

Electrical auxiliary valve 2 bank - front mount kit, installing new1

Front window one arm wiper washer for low cab, installing new

Front window pantograph wiper washer for high cab, installing new

Heated outside mirrors kit, installing new

Hydraulic circuits to front right side

Hydraulic circuits to front right side1

Hydraulic circuits to front right side2

Mid mount scarifier, installing

Rear window one arm wiper washer for low cab, installing new

Rear window pantograph wiper washer for high cab, installing new

Rotating beacon, installing new

Strobe light, installing new

Support arch, installing

Technology ready grade slope controls with accumulators, installing new

Technology ready grade slope controls without accumulators, installing new

Repair

0 General

1 Standard Parts, Service

AdBlue® DEF pump unit filter, replacing

AdBlue® DEF tank breather filter, replacing

All wheel drive hydraulic oil filters, replacing

Arrival Inspection, according to Inspection Programme

Battery, checking

Cab main filter, cleaning

Cab main filter, replacing

Cab prefilter, cleaning

Cab prefilter, replacing

Coolant freezing point, checking

Coolant level, checking

Coolant, changing

Coolers, cleaning

Delivery Inspection, according to Inspection Programme

Diesel particulate filter, checking and cleaning

Diesel particulate filter, regenerating

Engine air cleaner primary filter, cleaning

Engine air cleaner primary filter, replacing

Engine air cleaner secondary filter, replacing

Engine belt condition, checking

Engine oil and filter, changing

Engine oil level, checking

Front wheel bearing, repacking

Fuel filter, replacing

Fuel tank breather filter, replacing

Hydraulic oil level, checking

Hydraulic oil return filter, replacing

Hydraulic oil tank breather filter, replacing

Hydraulic oil, changing

Lubrication, every 50 hours

Lubrication, every 250 hours

Lubrication, every 500 hours

Lubrication, every 1000 hours

Maintenance of Stored Machines, according to Inspection Programme

Maintenance service, every 10 hours

Maintenance service, every 50 hours

Maintenance service, every 250 hours

Maintenance service, every 500 hours

Maintenance service, every 1000 hours

Maintenance service, every 1500 hours

Maintenance service, every 2000 hours

Maintenance service, every 4500 hours

Maintenance service, every 6000 hours

Parking brake function, checking

Rear axle breather, checking

Rear axle oil level, checking

Rear axle oil, changing

Service and Maintenance Introduction

Service brake, testing

Service position 1

Tandem breather, replacing

Tandem oil level, checking

Tandem oil, changing

Transmission breather filter, replacing

Transmission oil filter, replacing

Transmission oil level, checking

Transmission oil, changing

Tyre wear and air pressure, checking

Valves, adjusting

Water separator filter, replacing

Water separator, checking

Wheel nuts torque, checking

2 Engine with Mounting & Equipment

ACM (Aftertreatment control module) non-programmed, replacing

ACM (Aftertreatment control module) pre-programmed, replacing

AdBlue® DEF dosing injector, replacing

AdBlue® DEF mixing tube, replacing

AdBlue® DEF pump unit, flushing

AdBlue® DEF pump unit, inlet nipple, replacing

AdBlue® DEF pump unit, replacing

AdBlue® DEF tank armature, replacing

AdBlue® DEF tank, replacing

AdBlue® DEF, draining

Air cleaner, installing

Air cleaner, removing

Carbon dioxide in coolant system, checking

Carbon dioxide in fuel system, checking

Charge air cooler, installing

Charge air cooler, removing

Coolant pump, replacing

Coolant valve, replacing

Cooling fan motor, replacing

Cylinder compression, testing

DOC (Diesel oxidation catalyst), replacing

EGR cooler, replacing

EGR reed valve, replacing

EGR valve, replacing

EGR venturi tube, replacing

Engine control module (ECM), replacing non-programmed

Engine control module (ECM), replacing pre-programmed

Exhaust pipe flexible tube, replacing

Expansion tank, replacing

Fan control valve, installing

Fan control valve, removing

Fan pump, installing

Fan pump, removing

Fan shroud, replacing

Feed pump pressure, checking

Fuel control valve (FCV), replacing

Fuel rail pressure sensor, replacing

Fuel rail, replacing

Fuel system, bleeding

Fuel tank, installing

Fuel tank, removing

High pressure fuel pipes, replacing

High pressure fuel pump, replacing

Injector sleeves, replacing

Injectors, replacing

Inlet throttle, replacing

Low fan speed, checking

Low fan speed, checking1

Lubrication oil pressure, checking with pressure gauge

Maximum fan speed, checking

Maximum fan speed, checking1

Pressure relief valve (PRV), replacing

Radiator, replacing

SCR (Selective catalytic reduction) dosing system, checking

SCR (Selective catalytic reduction) muffler, replacing

Thermostat, replacing

Turbocharger, replacing

Valve cover, installing

Valve cover, removing

Valves, adjusting

Waste gate, checking

3 Elect. Warning, Information, Instruments

Alternator, installing

Alternator, removing

Battery box, installing

Battery box, removing

Engine Gateway MID 165 non-programmed, replacing

Engine Gateway MID 165 pre-programmed, replacing

Grounding points, frame connections

I-ECU MID 140 non-programmed, replacing

I-ECU MID 140 pre-programmed, replacing

Transmission, revolution sensor, replacing

V-ECU MID 187 non-programmed, replacing

V-ECU MID 187 pre-programmed, replacing

4 Power Transmission

Axle, installing

Axle, removing

Four point bearing, replacing

Inching pedal, replacing

Tandem drive chain, installing

Tandem drive chain, removing

Tandem drive sprocket, installing

Tandem drive sprocket, removing

Tandem, installing

Tandem, removing

Transmission oil cooler, installing

Transmission oil cooler, removing

Transmission oil filter restriction sensor, replacing

Transmission oil pressure, checking1

Transmission oil pressure, checking2

Transmission pressure sensor, replacing

Transmission pump, installing

Transmission pump, removing

Transmission solenoid, replacing

Transmission temperature sensor, replacing

Transmission, installing

Transmission, removing

5 Brake

Accumulator, removing

Brake pedal stop, adjusting

Brake system hydraulic function, checking

Brake system, bleeding

Parking brake, manually releasing

6 Steering Toe-in, adjusting

7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit

Transmission guard, installing

Transmission guard, removing

Wheel, installing

Wheel, removing

8 Machinery House, Cab, Exterior Trim Parts

Cab, installing

Cab, removing

Defroster fan, replacing

Front headliner, installing

Front headliner, removing

Operator's seat, installing

Operator's seat, removing

Side console covers, replacing

9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Accumulator, discarding

Articulation sensor, calibrating

Articulation sensor, replacing

Counter balance steering valve, replacing

Directional control valve solenoid, replacing

Display unit, replacing

Front option controller, replacing

Hydraulic oil tank, installing

Hydraulic oil tank, removing

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump

Hydraulic pressure, testing

J-ECU controller, replacing

Joystick control, replacing

Joysticks, calibrating

Left side controller, replacing

Mouldboard cutting edge, replacing

Power supply unit, replacing

Rear auxiliary valve solenoid, replacing

Rear option controller, replacing

Relay, replacing

Steering and implement pump controller, installing

Steering and implement pump controller, removing

Steering and implement pump, installing

Steering and implement pump, removing

Steering pressure sensor, replacing

Steering valve solenoid, replacing

Safety

A few simple safety rules

Before operating

Before service, read

CE-marking, EMC-directive

Charging batteries

Checklist after a fire or heat exposure

Cleanliness

Decontamination

Electrical system

Environment

Environmental handling for the future

Environmentally hazardous fluids

Environmentally safe handling

Fire prevention measures

General

Health hazards with paint, plastics and rubber

Safety concerns everybody!

Safety rules when servicing

Safety when handling oil and fuel

Safety when lifting and supporting complete machine

Safety when using lifting equipment

Safety when working on hydraulic systems

Safety when working with air conditioning refrigerant

Safety when working with batteries

Service position

Some simple rules regarding tyre handling

Working in environmentally contaminated areas

Service Bulletins

Articulation cylinder front mounting lug

Biodiesel fuel for Volvo CE

CareTrack, new software version 2008w6

Check method on engine oil consumption

D8H, D8J New belt tensioner

EGR temperature sensor

Fuel sampling, method

How to update software when programming fails

Hydraulic oil dye

Main implement and steering pump load sense filter screen

New axle breather kit

New fastener assortment

New G900C Motor Grader

New hydraulic brake system information

New radio bracket

New TechTool VCADS Pro interface

Oil dipstick pushed out of the guide tube

Parallel Ripper hydraulic circuit performance

Portable refillable O-ring kits

Recommendations for Oil Sampling Intervals

Reporting of product misuse & near-miss report

Reports

Serial number location on machine components

Software information for CEA2+ products

Software release summary for C-series models

Transmission breather

Transmission pressure test procedure and inspection sheet

Volvo Product incident accident report & Interview Form

Special Tools, Misc

GRD G700B LabourTimeGuide

G700B Labour Time Guide Foreword.pdf

RM Compaction ABG Time Guide

Foreword

Drum

Hydraulic

Electrical

Engine

Structural

Drive system

Water

RM Compaction Time guide

Drum

Hydraulic

Electrical

Engine

Structural

Drive system

Water

RM Paving Systems ABG Time Guide

Foreword

Screeds

Hydraulics

Structural

Engine

Drive system

Electrical

Service Programme

Special tool Manual

General

Index

Hooks

1. Enviroment and Safety equipment

2. Measuring equipment

3. Tightening and Loosening tools

4. Lifting equipment

5. Pullers and Pressing equipment

6. Drifts

7. Guide pins and Guide sleeves

8. Pliers

9. Fixtures

10. Tech Tool

11. Spare parts

Special Tools Recommendations

Time Guide Currrent generation

Time Guide Old generation

Time Guide Previous generation

Specifications

Accumulator, specifications

AdBlue® DEF

Air conditioning, specifications

Air conditioning, tightening torques

Air distribution, specifications

Alternative fuels

Articulation, tightening torques

Attachment, tightening torques

Axle, tightening torques

Blade lift system lock pin cylinder solenoid valve, specifications

Blade lift system, tighten torques

Brake accumulator, specifications

Brake system, specifications

Brake system, specifications1

Brake system, tightening torques

Cab, tightening torques

Circle and drawbar, specifications

Circle and drawbar, tightening torques

Cooling fan, tightening torques

Cooling system, specifications

Cooling system, tightening torques

EGR system, tightening torques

Engine, specifications

Engine, tightening torques1

Engine, tightening torques2

Fan motor, specifications

Fan pump, specifications

Fuel system, specifications

Fuel system, tightening torques

Fuel, lubricant and filling capacities

Hydraulic connections, tightening torques

Hydraulic system, tightening torques

Inlet and exhaust system, specification

Inlet and exhaust system, tightening torques

Lubrication system, specifications

Lubrication system, tightening torques

Main implement and steering hydraulic pump, specifications

Operator seat, tightening torques

Pump drive, tightening torques

Recommended lubricants

Secondary steering pump, specifications

Steering valve, specifications

Steering, specification

Steering, tightening torques

Thread locking compound, application specifications

Tightening torque, specifications1

Tightening torque, specifications2

Transmission, specifications1

Transmission, specifications2

Transmission, tightening torques

Valve mechanism, specifications

Valve mechanism, tightening torques

Wheels, specifications

Wheels, tightening torques