AI SPR400V2 Surge Tank 0.66 Gallon No Fuel Pumps for DW400 Walbro F90000274/285
Description
Compatible with up to three Deatschwerks DW400, Bosch BR540 or Walbro F90000267/285 Fuel Pumps.


Aftermarket Industries SPR400V2 Surge Tank 0.66 Gallon Without Fuel Pumps for Bosch BR540 DW400 Walbro F90000274/285

Note: Compatible with up to three Deatschwerks DW400, Bosch BR540 or Walbro F90000267/285 Fuel Pumps.
Car Make: Universal
Manufacturer Product Specifications

SPR400 V2 Surge Tank Special Features


Single Fuel Pump Port

  • 8AN fuel fuel ports

  • Perfect fuel pressure control

  • Staged fuel pump operation

  • Superior fuel pressure stability due to our design protected 3-to-1 fuel pump manifold


Plug & Play

  • The SRP400 V2 features the Aftermarket Industries 6 way (30A per pin) Plug & Play electrical connector to allow independent control of up to three fuel pumps.


Bio-Fuel Compatible

  • Zero fuel vapour loss

  • Zero fuel smell GUARANTEED due to anodising process

  • Unleaded, Ethanol, C16


Capacity

  • 2.5 Litres or 0.66 Gallons


Engineering

  • Precision machined from aerospace grade 6061-T6 billet aluminum, designed using best practice engineering principles and stress tested to ensure maximum safety for all motorsport applications

  • Plug & Play 6 way (30 amp per pin) electrical connector - independently stage fuel pump operation for 1-3 fuel pumps.


Compatible Fuel Pumps

  • Walbro 255

  • Walbro 460 F90000267 F90000274

  • Walbro 520 / 525 F90000285

  • Bosch BR540 (RECOMMENDED) (Also known as the DW400)



Wiring Guidelines: Required For WARRANTY

Fuel Pump QtyMain Power Wire

Fuel Pump Power Wire

Relay Wire Size

Relay SizeFuel Pump Circuit Breaker
Single Pump10 AWG Tefzel Mil-Spec 22759/3410 AWG Tefzel Mil-Spec 22759/3416 AWG Tefzel Mil-Spec 22759/1635A-50A

25A-30A Circuit Breaker or Fuse

Twin Pump4-6 AWG Main Wire Tefzel Mil-Spec 22759/16 (50A-60A Breaker/Fuse)10 AWG Tefzel Mil-Spec 22759/3416 AWG Tefzel Mil-Spec 22759/1650A25A-30A Circuit Breaker or Fuse
Triple Pump4 AWG Main Wire Tefzel Mil-Spec 22759/16 (80A Circuit Breaker/Fuse)10 AWG Tefzel Mil-Spec 22759/3416 AWG Tefzel Mil-Spec 22759/1650A25A-30A Circuit Breaker or Fuse
  • Electrical Wire & Circuit Size Formula
    • Circuit Breaker/Fuse Size: 125% (1.25x) total Peak Current (Amps)
      • Circuit Breaker/Fuse must NOT exceed wire current rating
    • Wire Size: 150% (1.5x) total Peak Current (Amps)
    • Relay Size: 225% (2.25x) total Peak Current (Amps)

*Fuel Pumps are NOT included in this package



SPR400 V2 Surge Tank Power Support Guidelines

Fuel Pump

Power HP

(Ethanol)

Power HP

(Unleaded & C16)

Base Fuel Pressure*

(PSI)

Total Fuel Pressure**

(PSI)

Voltage***

(v)

1x Walbro 460

500

60040*

70

13.5v-14v

1x Walbro 520/525 & Bosch B540

650

70040*

70

13.5v-14v

2x Walbro 460

850

100040*

75

13.5v-14v

2x Walbro 520/525 & Bosch BR540

1200

130040*

75

13.5v-14v

3x Walbro 4601400150040*8013.5v-14v

3x Walbro 520/525 & Bosch BR540

1500160040*8013.5v-14v

*BASE FUEL PRESSURE MUST BE SET @ FIGURES STATED OR LOWER TO ACHIEVE HORSEPOWER TARGET

(Recommended Fuel Injector: Bosch Motorsport 1650cc)

**Maximum Peak Fuel Pressure (Base Pressure + Boost Pressure)

***Maximum Voltage

Rotary Engine: Reduce Horsepower HP Support Figures by 30%



Add a Fuel Bulkhead Fitting (Sold Separately): A major issue with any aftermarket fuel system is a pressurised overflow from the surge tank back to the OEM fuel tank. A common mistake is the use of adapters; the OEM return in ALL instances is far too small and MUST be modified to ensure the fuel flows freely from the surge tank back into the OEM fuel pump module. We've now developed a super flow profile -8AN fuel bulkhead fitting to address any potential issues part number BULKHEAD8AN. Simply cut a small 20mm hole in the OEM module and secure the bulkhead fitting.


Need a Fuel Pressure Regulator? We've made the decision easy and added the most suitable fuel pressure regulator based on the fuel pump selection. We recommend Turbosmart FPR 1200 (1200HP) Fuel Pressure Regulator -6AN part number TS-0401-1104 or FPR 2000 (2000HP) Fuel Pressure Regulator -8 AN part number TS-0401-1106 (sold separately).

 


Need a Stainless Steel Fuel Filter (Walbro Only)? Aftermarket Industries developed the first and only 200 micron Walbro fuel pump fuel filter / strainer part number W460-SS (sold separately) designed for motorsport conditions and bio-fuels such as ethanol (e85).

 


Need the Correct Electrical Connector? High current draw fuel pumps such as the Walbro 460, and Walbro 520 require a high performance external e85 electrical connector. We've developed our own as the OEM Delphi Apex 2.8mm 6 way connector are NOT e85 compatible - two (2) connectors are required and ARE included FREE (includes 6x pins per connector and is designed SPECIFICALLYfor 10 AWG (30A) Tefzel Mil-Spec 22759/34 wire

 


Power Distribution Kit (Sold Separately)

  • Aftermarket Industries now offers a motorsport-grade Power Distribution Kit for up to 3 pumps.
    • Dual Pump Dual Pump Dual Relay Power Distribution Kit Part Number LTL-PDM-2
    • Triple Pump Triple Pump Triple Relay Power Distribution Kit Part Number LTL-PDM-3


Do I Need To Stage My Fuel Pumps? YES! Fuel pump operation MUST be staged via a Hobbs Pressure Switch, Aftermarket ECU or PDM (Sold Separately)

Specifications:

  • 4 PSI Hobbs Switch
  • 24" inch harness with 2x female Delphi 280 Series Connectors & 1x male Delphi 280 Series Connector (includes pins)

 


The package includes the following items: Requires Assembly (estimated assembly time 30 minutes; assembly guide provided)

  • SPR400 V2 billet 2.5 Litre surge tank (-8AN fuel ports)

  • Billet push-lock fuel pump adaptor fittings

  • Viton rubber 0-rings included

  • Stainless steel fasteners

  • Billet fuel pump hanger (includes Viton sound dampening rubber fuel pump inserts)

  • Plug & Play 6 way male electrical connector kit (includes stainless steel circlip, o-rings, two (2) female straight connectors and 12 wire pins)

  • E85 compatible fuel pump/bulkhead hose?

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