Clymer Yamaha Manual


Models covered: Yamaha YFS200 Blaster (1988-2006)

QUICK REFERENCE DATA

HAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Expendable supplies / Serial numbers / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic's tips / Ball bearing replacement / Seals /Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Starting system / Charging system / Ignition system / Headlight troubleshooting / Taillight troubleshooting / Electrical troubleshooting / Fuel system / Engine overheating / 2-stroke leak down test / Clutch / Transmission / Kickstarter / Drive train noise / Oil level indicator system troubleshooting / Autolube oil injetion pump / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service maintenance intervals schedule / Tune-up / Engine oil / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Autolube pump and engine oil lines / Crankcase ventilation hose inspection / Engine compression check / Ignition timing / Control cable lubrication / Throttle cable and speed limiter adjustment / Clutch cable adjustment / Brake inspection and adjustment / Drive chain / Tires, wheels and bearings / Steering and front suspension / Rear suspension / Frame / Nuts, bolts and other fasteners / Lighting equipment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine lubrication / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston pin and piston rings / Reed valve assembly / Specifications

CHAPTER FIVE / ENGINE BOTTOM END
Servicing engine in frame / Engine / Drive sprocket / Countershaft seal replacement / Left side main bearing seal / Crankcase and crankshaft / Transmission shifting check / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch service / Clutch push lever / Clutch cable replacement / Kickstarter / Idle gear / External shift mechanism / Primary drive gear and balancer gears / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Float adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Air box / Throttle cable replacement / Throttle lever assembly / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Throttle override system (T.O.R.S.) / Lighting system / Oil level indicator system / Lighting voltage tests / Voltage regulator / Switches / Wiring diagrams / Specifications

CHAPTER TEN / OIL INJECTION SYSTEM
System components / Oil pump bleeding / Autolube pump output test / Autolube pump / Oil hoses / Oil level indicator / Oil tank / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front brake drum/bearing assembly / Front suspension / Shock absorber / Steering knuckle / Control arms / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Rear wheel hubs / Rear axle / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Rear swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Front drum brake / Front brake shoe replacement / Front brake shoes and brake panel / Rear brake caliper / Rear brake disc / Front brake cable replacement / Rear/parking brake cable replacement / Rear brake pedal / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front cover / Fuel tank cover / Front guard / Front bumper / Front fender / Rear fender / Footpegs / Specifications

INDEX

WIRING DIAGRAMS

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