Common Rail Injectors Test Bench with Digital Flow-meters
Model - CRD 777 Digiflow
Introduction and Features:-
- The CRD 777 test bench is a common rail injector testing bench designed for quickly
testing all kinds of common rail injectors of Bosch,
Delphi, Denso, Cummins, Siemens etc. make (Injectors of both Solenoid and Piezo technology
can be tested)
- It is used to diagnose the Faulty Common rail injector by testing it for its spray pattern, Output delivery to back leakage ratio, Full load delivery, Low load delivery etc.
- All test bench controls are through the computer – All test bench parameters are controlled and monitored through the computer.
- Comes fitted with two flow sensors of European make one for injector output delivery and other for injector return delivery measurement.
- The test database contains over 1600 test-plans for Common Rail electromagnetic and Piezo injectors.
- The unit is inbuilt with electronic digital measuring unit / flow sensors, which automatically measure and display the main supply / output and return / back leak flow of injectors and pumps. The values are automatically compared with the stored test plan values.
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Comes complete with all software’s for running the Common rail injector tests. Software upgrades are provided free of cost for lifetime.
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User can operate the unit in Automatic mode, Test plan mode and Manual
mode as well. Also, the user has the capability of creating and adding their
own test plan to the computer / software.
- User can print test results or save them as a PDF file on his / her computer.
- The user can vary the pressure developed in the system from 0 – 2200 BAR by controlling the percentage opening of the Pressure control valve / solenoid mounted on the fuel rail fitted on this bench.
Test Bench Specifications:-
· Main Motor (Make – ABB Motors): 5 HP, Three phase 380 - 415 V, 50 / 60 HZ OR Single phase 220 to 240 V
· Test
Bench RPM: The test bench motor runs on a fixed RPM of 1000 when switched on.
· Injector Output delivery / Return pipes and adapters are provided with
the bench which connect the CR injector output and return to the digital flowmeter inlets. All
other important common rail injector adapters / pods are included as well.
· The
test bench comes fitted internally with a Bosch / Siemens common rail pump complete
with its coupling and a foundation. The test bench is also fitted internally with a Bosch fuel rail fitted
with a rail pressure sensor and fuel rail pressure control valve /
solenoid. One can control the pressure in the system from 0 – 2200 BAR
by controlling the percentage opening of this solenoid / control valve through
the bench software. Also, the pressure in the system is read and monitored
through the pressure sensor fitted on the fuel rail and is displayed digitally
on the computer software screen.
· The
test bench comes complete and fitted with all high-pressure pipes,
electrical couplers for all kinds of common rail injectors and all other necessary accessories to enable trouble free and
speedy CR testing.
· The
Common rail testing area is well shielded with an unbreakable transparent
acrylic shielding box, which can be lifted up when desired. This is for the
safety and protection of the operators when observing spray pattern /
performing other injector and pump tests etc. as the pressures involved in CR
testing are very high.
-
The bench also comes fitted with a
heater and chiller system to maintain the fuel temperature at 40 +/- 1 degree
centigrade, as per ISO testing standards.
· Diesel
Fuel Tank Capacity: 40 Liters
· Dimensions: L
X W X H - 125 X 70 X 140 (In centimeters / cm)
· Net
Weight: 400 KG / Gross Weight (With Wood packaging):
550 KG
· Comes complete with all relevant Operation manuals and a CD containing an excellent presentation and other useful information on Common rail technology.
Note: Customization's are possible to the test bench if you desire, kindly feel free to discuss in case you want any.