o   Introduction

o   Generalinformation

§  IgnitionSystemSafetyPrecautions

§  DangerousSubstances

§  ThirdPartyProducts

§  Fluoroelastomers

§  Oils

§  HealthProtectionPrecautions

§  EnvironmentalProtectionPrecautions

§  Brakes

§  SafetyInstructions

§  ChassisBearingLubrication

§  FuelHandlingPrecautions

§  ElectricalPrecautions

§  ElectricalTesting

§  CircuitDiagrams

§  TracingCircuits

Ø  Specifications

Ø  Engine

Ø  CylinderHeadandValves

Ø  Camshafts

Ø  ClutchandPrimaryDrive

Ø  Pistons

Ø  ConnectingRods

Ø  Crankshaft

Ø  Transmission

Ø  FinalDrive

Ø  IgnitionSystem

Ø  FuelSystem

Ø  FuelInjectionSystem

Ø  EmissionsControl

Ø  Coolantsystem

Ø  Suspension

Ø  Brakes

Ø  WheelsandTyres

Ø  Frame

Ø  Electrical

Ø  TorqueWrenchSettings

Ø  EngineCovers

Ø  CylinderHead

Ø  Clutch

Ø  Balancer,CrankshaftandCrankcase

Ø  Transmission

§  StarterDriveandSpragClutch

§  Lubrication

§  FuelSystem,ExhaustSystemandAirbox

§  Cooling

§  FrontSuspension

§  RearSuspension

§  FrontBrakes

§  RearBrakes

§  ABSSystem

§  WheelsandTyres

§  FinalDrive

§  Frame,Footrests,ControlPlatesandEngineMountings

§  Electrical

o   Routing

§  MainWiringHarnessRouting

§  ClutchControlRouting

§  FuelTankEvaporativeHoseRouting

§  ABSRouting

§  ScheduledMaintenance

§  ScheduledMaintenanceTable

§  EngineCheckForFluidLeaks

§  EngineOil-LevelInspection

§  EngineOilandFilterRenew

§  Autoscan

§  Fuel/EvaporativeSystem-CheckForLeaks,Routing,ChafingandSecurity

§  AirFilter–Renew

§  FuelFilter–Renew

§  ThrottleBodyBalancing

§  SparkPlugs–Inspection

Ø  SparkPlugs-Check/Renew

Ø  CoolantSystem-CheckForFluidLeaks

Ø  CoolantLevelInspection

Ø  CoolantLevelAdjustment

Ø  CoolantSystem-CheckHosesforChafing,Cracks,Damage

Ø  CoolantRenew

Ø  ClutchFluidLevelInspection

Ø  ChangingClutchFluid

Ø  BleedingtheClutch

Ø  ValveClearanceMeasurement

Ø  ValveClearanceAdjustment

Ø  CamshaftTimingCheck/Adjust

Ø  WheelBearings–Inspection

Ø  RearWheelNeedleRollerBearing–Lubricate

Ø  Tyres-CheckForWear/Damage

Ø  TyrePressures-Check/Adjust

Ø  SteeringCheck

Ø  ForkOilRenew–Draining

Ø  ForkOilRenew–Refilling

Ø  SteeringHeadBearing–Check

Ø  HeadstockBearings–Lubricate

Ø  SwingingArmSpindle–Lubricate

Ø  RearSuspensionLinkage–Lubricate

Ø  ForkInspection

Ø  BrakeCalipers–Inspection

Ø  BrakePadWearInspection

Ø  BrakeFluid–Renew

Ø  BrakeFluidLevelInspection

Ø  RearBevelBoxOilSpecification

Ø  RearBevelBoxOilLevelCheck

§  RearBevelBoxOilChange

§  CheckLights,InstrumentsandElectricalSystems

§  LatestCalibrationsCheck

§  BankAngleIndicators

§  SideStand–Clean

§  Fasteners-GeneralInspection

§  RoadTest

§  ServiceIndicatorandServiceMaintenanceBook