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| 220V 1PH Valve Grinding Machine High-Precision Grinds Valves for Cars Trucks Tractors |
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HayWHNKN® |
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| Product Overview |
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| Product Parameters |
| Model: | LD-100B |
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Voltage: |
AC220V/50-60Hz |
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Phase number: |
1 |
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Valve Stem Diameter: |
0.14"-0.79"(3.5mm-20mm) |
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Valve Head Diameter: |
0.47"-3.94"(12mm-100mm) |
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Valve Length: |
2.76"-17.7"(70mm-450mm) |
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Grinding Angle Range: |
10°-57° |
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Main Grinding Wheel Diameter: |
7.87"(200mm) |
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Dish Wheel Diameter: |
3.94"(100mm) |
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Main Grinding Wheel Width: |
0.59"(15mm) |
| Grinding Wheel Travel: | 3.54"(90mm) |
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Spindle Motor Power: |
1HP(750W) |
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Valve Drive Motor Power: |
180W |
| Coolant Motor Power: | 100W |
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Valve Feed Stroke: |
3.54"(90mm) |
| Valve Drive Motor Speed: | 120-750rpm |
| Grinding Wheel Speed: | 3600RPM |
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Air Supply Pressure: |
0.6MPa(6bar) |
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Coolant Tank Capacity: |
1.06usgal(4L) |
| Package size: | 41.3"*37.0"*48.8"(106CM*94CM*124CM) |
| Net weight/Gross weight: | 593.0LBS(269KG)/696.7LBS(316KG) |
| Precautions |
| Warning:
Always prioritize safety and proper operation to prevent
personal injury and damage to the equipment. 1. Safety First (1) Eye Protection is Mandatory: Always wear certified safety goggles or a face shield during operation. Grinding produces high-speed particles that can cause serious eye injury. (2) Secure Loose Items: Do not wear gloves, ties, loose clothing, or jewelry that could become entangled in the moving parts of the machine. (3) Hand Safety: Keep hands away from the grinding wheel while the machine is in operation. Always ensure the wheel has completely stopped before making adjustments or changing parts. (4) Work in a Well-Ventilated Area: The grinding process may generate fine dust. It is advisable to use the machine with adequate ventilation or a dust extraction system. 2. Installation & Setup (1) Power Supply Verification: Before connecting to power, ensure your local voltage and frequency match the machine's requirements. Using an incorrect power supply will damage the motor. (2) Secure Mounting: Mount the machine on a sturdy, stable, and level workbench to prevent vibration and movement during operation. (3) Air Supply Requirements: If the machine is equipped with pneumatic components, ensure your air compressor provides clean, dry air at the correct pressure (0.6 MPa) as specified in the manual. 3. Operation & Usage (1) Inspect Before Use: Always inspect the grinding wheel for cracks or damage before installation. Never use a damaged or cracked wheel., as it can break apart at high speed. (2) Proper Wheel Dressing: Regularly dress the grinding wheel using the diamond dresser to maintain its cutting efficiency and prevent glazing. A poorly dressed wheel can cause overheating and damage the valve surface. (3) Correct Workpiece Clamping: Always ensure the valve is securely and correctly clamped in the drive mechanism before starting the grinding process. A loose valve can be thrown from the machine. (4) Avoid Overloading: Do not force the valve into the grinding wheel with excessive pressure. Allow the grinder to remove material at its own pace. Overloading can stall the motor, damage the wheel, and produce poor surface finishes. (5) Use Coolant: Always use the recommended coolant during grinding. This prevents the valve from overheating (which can anneal and weaken the steel), improves surface finish, and extends the life of the grinding wheel. 4. Maintenance & Servicing (1) Power Disconnection: Always disconnect the machine from the power source before performing any maintenance, cleaning, or wheel changes. (2) Regular Cleaning: Keep the machine clean. Wipe down surfaces after use and regularly clean the coolant tank to prevent chip buildup and corrosion. (3) Lubrication: Periodically lubricate all moving parts (e.g., guide rails, screws) as instructed in the manual to ensure smooth operation and accuracy. (4) Professional Repair: This machine contains precision components. Do not attempt to disassemble or repair the main motor or spindle yourself. Contact a qualified technician for service. |
| Product Features & Advantages |
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Well-Designed & Intuitive Control |
Automated Centralized Lubrication |
Flexible & Efficient Directed Cooling |
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Versatile & Precision Grinding Station |
Rigid Precision Guidance System |
High-Precision Diamond Dressing Tool |
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High-Precision Valve Tip Cone Grinding |
Ergonomic & Precision Feed Design |
Wide-Range Precision Angle Adjustment |
| Wide Compatibility: Perfectly
reface valves for cars, motorcycles, trucks, agricultural
machinery, and industrial generators. Precision Engineering: Achieve accurate valve seat angles and a perfect seal for optimal engine performance and compression. Ideal for Shops & Hobbyists: Effortlessly handle both single valve jobs and small production runs with consistent, reliable results. Robust Construction: Built with durable materials to withstand the demands of a professional workshop. User-Friendly Operation: Designed for simplicity without sacrificing precision, reducing operation time and labor costs. |
| Operating Instructions |
| 1. Adjusting the Machine's Grinding
Angle: ◆After determining the valve's angle, loosen the machine's angle lock handle. ◆Then, adjust the scale to match the valve's angle. 2. Adjusting the Valve Positioning Device: ◆Select the drive rubber block according to the diameter of the valve head. ◆Install the block into the drive holder. ◆Turn on the V-block cylinder switch. ◆Adjust the moving bracket cartridge and cylinder top post based on the valve stem's length. ◆Adjust the drive center handwheel to align the drive rubber block coaxially with the valve. ◆Turn off the cylinder switch. The valve is now securely installed. 3. Grinding the Valve Working Ring: ◆Left hand: Hold the table travel handwheel and rotate it to move the table. ◆Right hand: Hold the grinding wheel feed handle and move it leftward to bring the wheel within 2-3 mm of the valve's working surface. ◆Start the grinding wheel, drive mechanism, and oil pump switches. ◆Use both hands to make fine adjustments until the valve gently contacts the grinding wheel to begin grinding. ◆Continue until the entire grinding ring becomes bright and polished. ◆Left hand: Rotate the handwheel counterclockwise 360 degrees for a final pass. ◆Right hand: Move the grinding wheel rightward until it triggers the limit switch and stops. ◆Press the cylinder switch to release and remove the valve. ◆Repeat the above steps to process the next valve. 4. Grinding the Valve Tip: ◆First, move the grinding wheel closest to the limit switch. Ensure the wheel remains spinning when the switch is engaged. ◆Tighten the grinding wheel platform limit lock bolt to secure its position. ◆Secure the valve in the V-groove of the double V-block fixture. ◆Start the grinding wheel motor. ◆Adjust the scale adjustment handwheel to begin grinding the valve tip. 5. Chamfering the Valve Tip: ◆Slide the valve stem fixing sleeve onto the valve stem and adjust it to the correct position. ◆Then, secure the valve into the V-groove fixing bracket. ◆Adjust the distance between the bracket and the grinding wheel. ◆Start the grinding wheel. ◆Right hand: Rotate the valve steadily. ◆Left hand: Adjust the scale handwheel to control the feed for chamfering. |
| Item Included(057218) |
| Valve Grinding Machine*1 | Accessory Kit *1 |
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You can
make order with no worry. |
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