Samurai katana as a weapon is famous for its beautiful shape. They are used as art collection and the symbol of samurai soul. Our sword allows you to make a collection or to send to friends as a present.
This katana can be taken apart fully at anytime for maintenance purposes, you can disassemble the sword by taking out the pegs from the handle.
 
GENERAL DATA
OVERALL LENGTH: 103 cm / 40.6 inchBLADE LENGTH: 70 cm / 27.6 inch
TSUKA LENGTH: 26 cm / 10.24 inchBLADE WIDTH: 3.2 cm / 1.26 inch
BLADE THICKNESS: 0.7 cm / 0.28 inchBLADE HRC: 60
BLADE CRAFT
BLADE CRAFT: fully hand forged,hand polished (Shitaji togi+Shiage togi),clay hardened,water quenching
BLADE MATERIAL: 1095 + 1075 carbon steelBLADE STRUCTION: Honsanmai 
NAKAGO: full tangKISSAKI: medium tip (chukissaki)
HAMON: real hamon, clay hardened lineBO-hi: no
SHARPNESS: ★★★★★MIRROR EFFECT: ★★★★★
MOUNTINGS
TSUKA(HANDLE): hard wood core, hineri makiMEKUGI: 2 bamboo pegs
TSUKA-ITO: black genuine leather cordSAMEGAWA: genuine white rayskin
FUCHI / KASHIRA: gold & silver plated brass, sea waveMENUKI: golden cloud, brass
TSUBA(HAND GUARD): gold & silver plated brass, octopusSEPPA: high quality brass
HABAKi: high quality brassSAGEO: black specialized thick cord
SAYA: black wooden scabbard half wrapped by red rayskin with buffalo horn Kurigata Koiguchi Koijiri
PACKAGE
1 sword with saya1 silk bag
1 sword certificate1 1 layer black wooden stand
  
 
 Honsanmai 
The vast majority of modern katana and wakizashi are the maru type which is the most basic, with the entire sword being composed of a single steel. The kobuse type is made using two steels, which are called hagane (edge steel) and shingane (core steel). Honsanmai adds the third steel, called kawagane (skin steel). Sometimes the edge-steel is "drawn out" (hammered into a bar), bent into a 'U' shaped trough, and the very soft core steel is inserted into the harder piece. Then they are forge welded together and hammered into the basic shape of the sword. By the end of the process, the two pieces of steel are fused together, but retain their differences in hardenability. It is made by a sandwich-like method. On the cutting surface, the border of the two steels appears. Sometimes this border makes a visible effect into the hamon. 
 
Clay Hardening
Before being quenched, a special clay mixture can be applied onto the blade to harden the edge and obtain different hardness on the blade. The clay mixture was a special recipe and considered a crucial trade secret, guarded protectively by sword making masters. It would contain such things as feathers, powdered bones, grass, etc. and would be applied to the edge of the blade before being quenched. During quenching, a chemical reaction between the clay mixture and the hot steel occurs during the sudden temperature drop and carbon is fed into the blade in high amounts, creating an extremely tough edge. A clay hardened blade can only be quenched in water, thus increasing the defect rate even more.
 
Another way for clay tempering is to apply clay along the blade but let edge exposed. Thus, while quenching the blade into water,the uncovered edge will cool down suddenly, but the rest of blade will cool down slowly. Such differential temperature change results in the different hardness of the blade. So the edge is tough enough to cut, where the back of blade is soft /flexible enough to absorb the impact during cutting. Such quenching process usually will leave beautiful wavy tempered line on the blade, as known as "hamon" in Japanese swords term.
  
 
The polishing process is divided into two stages:Shitaji togi and Shiage togi.The polishing process almost always takes longer than even crafting.
Shitaji togi is Foundation polishing,to correct any bends in the blade.Shiage togi is the stage that places the mirrorlike finish on a blade.
This sword used Shiage togi,it is a elaborate process to the blade,it uses small grindstone to polish the blade by hand to make the blade mirrorlike,it is a time-consuming work,it can effectively increase the sword's monetary,historic,artistic,and functional value.

Alloy Tsuba


 Iron Tsuba
 
 

Brass Tsuba
 
 

TSUBATSUKA-ITO & SAGEO


Tsuka-ito is the wrapping of the tsuka and sageo (下緒 or 下げ緒) is a hanging cord that is passed through the hole in the kurigata (栗形) of a Japanese sword's saya. 

SAMEGAWA


Samegawa(鮫皮)is the ray or shark skin wrapping of the tsuka (handle/hilt).


SAYA


The saya is a wooden scabbard for the blade; traditionally done in lacquered wood.



 

It is free for engraving English words,Chinese characters and Japanese Kanji.


You need pay additional $20 for engraving patterns (dragon, lion, etc.) or other logos.
 

Hamon
We can add or remove the machine-made wavy hamon for free.


Bo-hi ( Blood Groove)
Usually thought be used for bloodletting only. It is also used to lighten the weight of the sword. We can add or remove Bo-hi for free
 

Sharpness
Most of our blades are sharp. We can also make the blade unsharpenedfor free if you require.
 

Colored Blade
If you want to change to a different color blade, please contact us before purchase.
 

 Matching Swords Set
If you buy one katana, we can make a matching Wakizashi or Tanto for you. The price varies from different swords. Please contact us if you need make custom matching set.
 
 
Quenching

    After the blade has been shaped, the sword would be quenched. We quench our swords in either water or oil. Water quenching produces a tougher edge which can also be hardened further more using clay. Blades quenched in oil are still considerably hardened and do have superior flexibility compared to a water quenched blade.

 
 

Folded Steel:

In the forging process , the most useful process is the folding, where the metals are forge welded, folded, and welded again, as many as 16 times. The folding removes impurities and helps even out the carbon content, while the alternating layers combine hardness with ductility to greatly enhance the toughness. The less impurities, the harder and sharper the blade will be. We have done cutting tests on the blades. it can cut bamboo(young bamboo tree),grass mattings and slice paper(The blade should be tilted at 45 degrees).

 

 Clay tempered :

 To maximize both the cutting edge and the resilience of the sword spine, a technique of differential heat-treatment is used. The sword is painted with layers of clay before heating, providing a thin layer or none at all on the edge of the sword, ensuring quick cooling to maximize the hardening for the edge. A thicker layer of clay is applied to the rest of the blade, causing slower cooling. This creates softer, more resilient steel, allowing the blade to absorb shock without breaking.

 

About 1095 carbon steel :

      The best quality of high carbon steel is at 1095, the carbon content was 1.03%, and the element contains a small amount of chromium, molybdenum, vanadium, after heat treatment can reach HRc58-60 hardness, toughness is very good, but not resistant to rust, more be applied to traditional european-style hunting knife, large cutting knife and military dao. Such as the United States during world war ii "KA - BAR" saber is in 1095 as the blade material.
 

Kobuse :

    The vast majority of modern katana andwakizashi are the maru type which is the most basic, with the entire sword being composed of a single steel. The kobuse type is made using two steels, which are called hagane (edge steel) and shingane (core steel).Steel of different materials is forged and welded together to hammer the basic shape of the sword. This allows the overall blade to have a higher toughness and absorb a lot of impact. Reducing the possibility of breaking or bending to some extent. Makes the blade not only has high hardness, but also has super toughness

 
 
       We have our own sword-casting factory. The factory is located in Longquan, a small town with a long history of sword-casting in China. Most of the famous Swords in China are made there. Rich raw materials, skilled technology, traditional sword casting technology from generation to generation.
 
  

 Real production process picture
 
 
 

The traditional way of making sword by hand
 
 
    
 
a) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.
 
b) Only paypal accepted. Paypal is convenient and safe for both of us. 

c)  If you have any problem after recieve the package (wrong size, wrong style, etc.). We always provide you with the best after-sales service. Please give us a chance to help you before you give us a bad feedback. Thank you very much!
 
PushAuction