✅ Uprated & Customisable Aluminium Turbo Intercooler for Land Rover Discovery 2 TD5 – ESR3777


🚗 Vehicle Compatibility

Land Rover Defender - 90 / 110 / 130 TD5 Diesel Engines

DOES NOT FIT VEHICLES WITH FACTORY AIR CONDITIONING

please ensure that this item fits with your current air con setup before purchasing

This is a fully uprated aftermarket intercooler manufactured to exceed OEM performance.


🏭 In-House Manufacturing – Made in the UK

All intercoolers are handcrafted, manufactured, and dispatched in the United Kingdom. Unlike mass-produced imports, we manufacture the complete core and assembly in-house, giving us complete control over material choice, tube design, and build quality.

You will not find this level of in-house manufacturing and custom core selection elsewhere in the UK.


🏭 Product Details

This fully uprated aluminium turbo intercooler is engineered to deliver dramatically improved charge-air cooling compared to the original factory unit. We have doubled the core thickness from the original 30mm to a heavy-duty 60mm core for a massive increase in cooling capacity.

Featuring 20 multi-gallery extruded tubes (far more than typical aftermarket options), this intercooler offers superior heat dissipation and sustained performance under load.

Core Dimensions:

Key Features:


📊 Comparison – OEM vs Typical eBay Intercoolers vs Our In-House Core

Feature OEM / Standard Typical Aftermarket This In-House Uprated Unit
Core Thickness 30mm Varies 60mm (Double OEM)
Tube Design Standard Often basic/low-count 20 Multi-Gallery Extruded Tubes
Cooling Performance Baseline Improved (varies) Much Superior Cooling & Temperature Stability
Core Options No Usually one option Two Bespoke Cores (Road / Off-Road)
Manufacturing Mass production Often imported Made In-House in the UK
Quality Control OEM standard Varies Full Control Over Process & Finish

🛣 Road vs 🏔 Off-Road – Which Core Should You Choose?

We offer two bespoke core variations, THIS LISTING IS FOR THE DIMPLE WAVE FIN, we have a separate listing for the Louvered FIN Core 

 both manufactured in-house in the UK. Choose the option that matches how you use your Discovery 2:

Core Type Best For Why Choose It
Louvered Tube Core Road / Daily / Fast-road / Towing Superior cooling over OEM, excellent efficiency for standard driving conditions
Dimple Wave Tube Core Off-road / Heavy-duty / Rough terrain Military-grade tube design used in MOD applications; built for harsh environments and off-road airflow conditions

Not sure which core is right for your usage? Please message us before purchasing and we’ll advise based on your setup and intended use.


🎨 Powder Coat Finish Options

Available powder coat finishes:

All powder coating is completed in-house, giving us full control over finish quality and durability.


📦 Condition & Availability

Condition: Brand New
Availability: Made to Order – Please allow 14 working days lead time


🛡 Warranty & Support

Supplied with a 12-month warranty. Our technical team can assist with core selection, fitment questions, or installation advice.


🚚 Delivery Information


🔍 Compatibility & Fitment Help

Unsure if this intercooler is suitable for your TD5 or unsure which core option to choose? Send us a message and we’ll confirm before purchase.


📩 Custom Requests

We design and manufacture bespoke intercoolers and cooling solutions for road, off-road, and specialist applications. Contact us if you require a tailored solution beyond standard specifications.