EPC-A12 Servo Edge Position Control System, Ultrasonic Sensor, 1-Ton Thrust, 150mm Stroke, for Nonwoven, Paper, Fabric AC100-240V

 

 

 

• Motor high performance servo vector drive, fast speed response, support direct torque control, acceleration and deceleration, speed limit.
• High speed CPU operation, supporting EPC and edge LPC line, CPC alignment, SPC misalignment (snake) and other correction methods.
• It supports ultrasonic sensors, photoelectric sensors and CCD sensors.
• Large screen color touch screen, human-machine interface is beautiful and practical, easy to operate.
• Integrated setup wizard and help system, each operation page has help button to view concise help information.
• The driver has encoder and absolute value linear position feedback device, adaptable to different mechanical stroke, no need of travel limit switch, and the position of position will never drift.
• The propeller adopts servo motor to drive ball screw, with high accuracy, low noise and no maintenance.
• With 3 high-speed analog inputs, it can connect two analog sensors and one external control analog (such as fine-tuning position, snake speed, etc.).
• The switch input with 3 photoelectric isolation can set different functions individually.
• Multiple software and hardware protection measures are stable and reliable, and have strong anti-interference ability. There are different emergency solutions for failure of components. Ensure uninterrupted operation for 24 hours.
• Flexible installation.

EPC-A12 High-Precision Analog High-Speed Servo Automatic Edge Position Control System is a high-performance industrial automation solution designed for applications requiring precise web guiding. Integrating advanced servo control technology and ultrasonic sensing, this system real-time monitors and automatically corrects the lateral deviation of materials (such as non-woven fabrics, woven bags, paper, cloth, and other opaque materials) during transportation, ensuring continuous and accurate production processes. With a powerful 1-ton thrust and a 150mm long stroke, it is capable of driving heavy loads, making it suitable for various demanding industrial environments. The included PS-400S ultrasonic sensor provides reliable edge or line detection for non-transparent materials. This system is an ideal choice for enhancing production efficiency and product quality in industries like textiles, printing, packaging, and papermaking.

1. Securely mount the guiding mechanism in the proper location on the production line, ensuring the web path runs through the center of the guide.
2. Select the appropriate sensor (e.g., ultrasonic PS-400S for opaque materials, or photoelectric for transparent) based on the material type. Mount it in a position where it can stably detect the material's edge or line.
3. Connect the power supply that meets the equipment's rated requirements. (Warning: Ensure the power is OFF before wiring.)
4. Turn on the main power switch. The system will boot up, and the color touchscreen will display the main operation interface.
5. Follow the "Setup Wizard" on the touchscreen to select the guiding mode (e.g., EPC for edge guiding), set mechanical parameters (e.g., stroke limits), and configure the sensor type.
6. With the material running normally, use the "Auto Calibration" function or manually adjust to ensure the sensor correctly identifies the material's edge or line.
7. Manually simulate a web misalignment and observe if the system corrects it back to the set position quickly and smoothly. Fine-tune parameters like response speed and gain as needed.
8. After completing all setup and testing, switch the system to "AUTO" mode. It will now continuously monitor and automatically correct the material position.
9. During production, monitor the system status in real-time via the touchscreen, such as current position, deviation amount, and sensor signal strength.

Note: The above are simplified steps. Please refer to the full instruction manual provided with the product for detailed operations.

Default Shipping Cost or Free Shipping Information:

• Default shipping cost or free shipping service is only for the customers from Canada or the lower 48 United States by Canada Post, USPS or the UPS Ground. Customers from other areas or needs other shipping ways, please contact us.
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Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.

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If you are not 100% happy with your purchase, please contact Us. Please don't directly opened a request or case without informing us, or else, we will do some discounts on the warranty and other sales-services later on. Hope for your understanding.

Returns & Exchanges

• All returns must be made within 14 days of delivery date. Items must be in new, unused condition, with all original materials included with the shipment. A partial refund may be applied for opened or damaged items, depending on the condition.
• Items returned under the buyer's remorse: The return shipping fee must be covered by the buyer; The original shipping cost will also be deducted from the refund. 15% restocking fee of the items purchase price will be charged.
• Returns that are the result of our seller's error: Buyer will receive a full refund of the item as well as shipping charges.
• All returns require a RA (Return Authorization) number that will be given by our seller. Please contact with us at first for more details.

Defective & Damaged Products

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• Replacement or refund of defective or damaged products can only be returned in exchange for the exact same product, or else, the purchase price will be refunded back to your original payment method.
• If an item is received damaged, customer service must be contacted within 7 days of receiving your item. All returns require a RA (Return Authorization) number as above.

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