The rounding jack hat brim cutter is made from solid hardwood (oak), providing superior stability, durability, and a smoother cutting experience. The angled blade position allows the felt to be cut more easily and cleanly, without tearing, dragging, or lifting the felt fibers - a common issue with plywood cutters. Unlike plywood, solid wood does not delaminate over time and maintains consistent performance even when working with dense rabbit or beaver felt.

The maximum cutting width is up to 6.7 in (17 cm), which is more than sufficient for professional hat making. The cutter is designed for precision, control, and long-term use, making it suitable for both traditional and modern millinery workflows.

Wooden Hat-Making Tools Set
Designed for beginners and professional milliners.

Kit Options:

#1

• Hat brim cutter
• Set of five razors
• Hat brim puller
• Hat pusher
• Foot tolliker
• Double-sided hat brim curler (5/8" & 3/8")
• 5-yard, 3/16" thick bias-woven cotton blocking cord – durable with high friction for secure knots and crisp brim breaks

#2

• Hat brim cutter
• Set of five razors
• Hat brim puller
• Hat pusher
• Foot tolliker
• 5-yard, 3/16" thick bias-woven cotton blocking cord

#3

• Hat brim cutter
• Set of five razors
• Hat brim puller
• Hat pusher
• Foot tolliker

Instructions:

Steam the hat and carefully run the tool along the brim’s edge to shape it. Repeat until the desired curve forms. For a tighter curl, apply brim stiffener for extra hold.

You can personalize puller downer with custom text or your brand engraving for a unique touch. 

                   Add your custom text and design number in the order note