Mechanical Installation :

• Try to install on the workbench where there is less iron filings and less splashing water.
• Must be installed vertically, to ensure that the bottom is flat to avoid causing large precision errors.
• Be sure to power off before installation. After the wiring is completed, place the tool setting tool in another place on the tool holder. After the tool signal is normal, fix the correct position.

CNC Automatic Tool Sensor Gauge Changer

Mach3 & Normally Closed

The tool setting instrument is suitable for the engraving machine machining center machine. The output signal of the tool setting instrument is received by the numerical control system and then the tool length setting, tool wear detection and tool breakage are detected by the program control.

Note:

• Please control the probe speed at 50-200mm/min.
• Use ambient temperature range 0 °C-80 °C.
• Please control the voltage at DC0-24V and the current below 20mA.

About this item

【Description】The tool setting instrument is a special tool setting instrument for the engraving machine machining center machine. The output signal of the tool setting instrument is received by the numerical control system and then the tool length setting, tool wear detection and tool breakage are detected by the program control. In the case of no vibration and malfunction, the thermal deformation of the machine can be corrected according to the rated voltage and current and the specified speed.

【Parameter】This is a normally closed 4-wire high-precision tool setting instrument with a stroke of 5mm. The positioning accuracy is 0.001mm, the contact life is up to 3 million times, the contact force is 1.5N, and the contact rating: DC24V 20mA.

【Material】The housing material of this tool setter is made of 4S grinding grade material. The bottom magnet design can be directly connected to the machine and firmly adsorbed to the body. The contact material is made of super hard alloy, the design is exquisite and the installation is simple.

【Feature-1】This tool setting instrument is designed with dustproof and waterproof structure, which can still have strong durability under the condition of coolant and iron filings. It does not need a built-in amplifier and will not be caused deviations by the location temperature and power supply voltage fluctuations of the tool setting instrument, which can be directly input to the NC program.

【Feature-2】The tool setter will send out an alarm signal in time when it is over-travel to avoid other troubles caused by equipment operation. Moreover, the tool setter has strong anti-interference. The protruding sharp corner of the tool directly touches the tool tip related to the machining size, detects its value and size, and outputs the signal. It has higher accuracy than the average value obtained by converting the amount of light and electricity.

Dustproof and Waterproof

Dustproof and waterproof structure, it still has good durability under the condition of coolant and iron filings flying.

No need a built-in amplifier

Because the tool set does not need a built-in amplifie. Therefore:

• There is no deviation caused by the temperature of the tool position and the fluctuation of the power supply voltage.
• It can be directly input to NC and program (PLC).

Hard Alloy Materials

The housing material of this tool setter is made of 4S grinding grade material. The bottom magnet design can be directly connected to the machine and firmly adsorbed to the body.

The contactt material is made of super hard alloy, the design is exquisite and the installation is simple.

Over-travel Alarm Signal

1. The tool setter will send out an alarm signal in time when it is over-travel to avoid other troubles caused by equipment operation.
2. The protruding sharp corner of the tool directly touches the tool tip related to the machining size, detects its value and size, and outputs the signal. It has higher accuracy than the average value obtained by converting the amount of light and electricity.

Air intake Hose and How to Arrange It

1. Blow off the required hose length and cut it in the direction of the axis lag. (There must be a margin for the length)
2. Insert the cap nut into the hose.
3. The hose should be worn at the end of the threaded pipe. (The hose must be inserted into the innermost part to avoid air leakage and pipe slippage)
4. Tighten the cap nut by hand.

Air Vent Hose

1. Blow off the chips and coolant that are resurrected on the contactt surface and the tool. The grease and obligations that cannot be blown off and adhered to the contact parts should be cleaned frequently.
2. The end of the tracheal screw joint will be damaged when the tool and cutting chips are strongly impacted.
3. The radius of the air tube passage is 2 mm or more in diameter.

B) The contactt method of the tool and the large contact surface

On a large contactt head, there is a slight tilt when the tool touches the surrounding area. In order to compensate for this inclination, the original point is aligned on the radius of the corresponding outer diameter of the tool, and the inclination can be avoided.

Note: After pressing the contactt down by hand, do not suddenly loosen it and let it recover instantly. Failure to do so may result in internal damage. Similarly, without using your fingers, use the tool to suddenly recover, or use the tool to touch and then drag horizontally to avoid.

Tool Contactt Method:

• When installing, use the tip of the tool to face the contactt and press down directly.
• The stroke of the tool holder must be taken into accountt. Do not press excessive force, which may cause damage to the knife and tool.

• The speed of aligning the sword is related to the response speed of the appliance on the mechanical side, so be careful not to exceed the specified speed when setting. It is recommended to set the parameters according to the manual in order to ensure the accuracy of the tool setting.
• The repeatability of 50-200mm/min is 0.001mm (when the response speed of the mechanical control system is within 0.5msec), but when the drill diameter is within 0.5mm, use low-speed contact. (At the same time, you need to choose a low contactt force type).

Alarm over travel:

• Output Mode: NC (normally closed)
• Contacting rating: DC24V 100mA(resistive load)

Z Axis Probe Tool Touch Sensor

Parameters

Output Mode: NC (normally closed)

Stroke: 5mm

Positioning accuracy: 0.001mm (speed: 20-200mm/min)

Contact life: 3 million times

Contact force: 1.5N

The cutting head: D15mm, hard alloy

Contact rating: DC24V 20mA(MAX), recommend (10mA) resistive load

Cable: 1.5M

Protecting tube: 1.3M

Feature:

Output mode:   NC ( normally closed ) 
Pre trip: Almost 0 

Stroke: 5mm 
Repeat positioning accuracy: 0.001mm(operation speed:50-200mm/min) 
Life: 3000000 times. 
Contact force: 1.5N 
Outer shell: Grinding 4S. 
Protection: IP67. 
Cutter head: Diameter 15mm, hard carbide. 
Shock rating: 20mA(MAX) DC24V recommended value(10mA)resistive load 
Cable: 1.6M 4-cell tensile strength 30N Minimum bending radius R7 
Protection Tube: 1M (Minimum bending radius R25) 
Ultra travel alarm: 
Exceed the specifications: NC(Normally closed),distance signal about 5mm 
Shock rating: DC24V 20mA(MAX) 10mA(Resistive load).