Turbocharger repair kit for Ford C-MAX / Focus / Mondeo 1.6 TDCi 80kw 110BHP


Brand new turbocharger turbo repair service kit for Garrett GT1544V 753420 , 740821 , 730030

  • Solves excessive play in the shaft and oil leaking (blue smoke from exhaust system)
  • Turbocharger mounting instruction and diagram is included. 
  • Makes turbocharger rebuilding easy and saves tons of money and time!!!
  • ALL PARTS ASSEMBLED AND CHECKED FOR QUALITY IN UK
        Syringe with 5ml of CASTROL 10W40 oil is included !! 
       
it is essiantal to lubricate parts before mounting turbocharger. Failure to do so could damage turbocharger!!
  •  Item is in stock 
  •  Royal Mail 1st Class Shipping (1day)
  •  Express delivery available (by 1PM)          
  •  International shipping 
  •  Online-phone customer support        
  •  Money back guarantee        
  •  14 days return policy
 
Repair kit consists of :
 
1x Journal bearing (6.5mm) 4x Clamp washers
1x Thrust bearing (Small pad) 1x Anti-rotation pin
1x  Thrust finger (Small Pad) 1x Actuator circlip
1x Thrust collar (Small Pad) 1x Oil leak gasket
1x Shaft nut 1x Piston ring (turbine end)
1x Retaining ring 1x Piston ring (compr. end)
1x O ring 5x O ring (backplate)
6x Bolt (Turbine Housing) M6x10 6x Bolt (Flanged Compressor) M5x8
4x Screw (Seal Plate) M5x16 1x Repair kit instruction & diagram


Repair kit will fit following vehicles:

 
Vehicle model Year Engine Power Part number OE number
GARRETT TURBOS
Citroen Berlingo 1.6 HDI 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Citroen Xsara Picasso 1.6HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Citroen C2 1.6 HDI 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Citroen C3 1.6 HDI 2006 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Citroen C4 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Citroen C5 1.6 HDI 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Ford C Max 1.6 TDCI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Ford Focus 1.6 TDCI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Ford C Max /Focus 1.6 TDCI 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Ford Mondeo 1.6 TDCI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Mazda 3 1.6D 2006 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Mini Cooper 1.6D 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 1007 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 206 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 207 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 307 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 308 1.6 HDI 2007 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 3008 1.6 HDI 2009 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 407 1.6 HDI 2004 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot 5008 1.6 HDI 2009 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Peugeot Partner 1.6 HDI 2005 - DV6TED4 80kw - 110HP 753420 / 750030 / 740821 11657804903
Volvo V50 1.6D 2004 - D4164T 80kw - 110HP 753420 / 750030 / 740821 11657804903
Volvo S40 1.6D 2004 - D4164T 80kw - 110HP 753420 / 750030 / 740821 11657804903
Volvo C30 1.6D 2006 - D4164T 80kw - 110HP 753420 / 750030 / 740821 11657804903



 

Instructions how to dismantle turbocharger and fix it using repair kit:

1. Take the turbo out of the car. Spray all the bolts with WD-40 loosening spray.
2. Remove vacuum actuator which is conected to turbine housing with two 10mm bolts. Mark its place.
The turbocharger consists of turbine housing, compressor housing and cartridge. Any of these 3 parts can be rotated around the rest once the bolts are loose. )
It is important to mark them with a punch before unscrewing bolts, so that when you put your turbo back together you can align it the way it was. 
3. Separate the cartridge from the turbine housing (you might have to put it in a wise and use a hammer to carefully separate them - you don't want to damage

    the shaft or the turbine it self).
4. Loosen/remove the bolts of the compressor housing and remove it. (Use 8mm wrench)
5. Remove the shaft nut of the compressor with 8mm wrench, holding turbine end with 10mm wrench key attached to a vice.
IMPORTANT!! Unscrew the bolt clockwise in all Garrett turbochargers.

6. Take the compressor wheel out. Use a hammer to drive the shaft out of it (be careful as to not let the turbine hit the ground once the wheel is out of the shaft).
7. Remove the 4 bolts from seal plate which hold it to bearing housing.
8. First thing you will see is thrust bearing (gold metal plate) with thrust collar in the middle.
9. Using screwdriver take out c-clips which hold journal bearing from both sides.
10. Remove the seal on the turbine shaft & wheel and raplace it with new unit.
11. Put compressor seal on thrust collar.
12. After fully dismantling turbocharger cartridge chra, clean it with petrol and use compressed air to dry it out.
13. Insert c-clip in the bottom of bearing housing, then put journal bearing and fixate it with anti-rotation pin.                   
14. Put some oil inside and give a few spins.
15. Put new rubber o ring into a place, but don‘t use any hermetics.
16. Connect seal plate with thurst collar and cover bearing housing. Use new bolts and loctite.
17. Insert shaft & wheel, you should hear a click when seal ring is in the place. 
18. Put on the compressor wheel and screw it with new shaft nut. Use loctite for stronger hold.
19. Use new rubber o-ring and new bolts to put cartridge back to turbocharger.

      You just rebuild a turbocharger cartridge, the only thing left is to mount the actuator and you have a working turbo again!

      Before installing turbocharger put some oil inside of it, and spin it with hand, so turbo parts are lubricated and ready to work.

 
 
Turbocharger Benefits
 
More Responsive: In standard applications, it is realistic to double the power of an engine through turbocharging, making vehicles more responsive to drive.
 
More Economical: Turbochargers recycle the energy produced by automobile engines, transforming more of the fuel energy consumed into power by creating less wasteful heat and friction. As a result, turbocharged engines deliver significant fuel savings over their naturally aspirated counterparts.
 
Greener: Because a turbocharger delivers more air to the engine, fuel combustion is easier, more thorough and therefore cleaner. Today's turbocharged diesel engines produce 50% less NOx and CO2 emissions than conventional engines.